Volume 43 Issue 3
Mar.  2024
Turn off MathJax
Article Contents
ZHAN Dilei, LI Pengnan, QIU Xinyi, NIU Qiulin, LI Shujian. Simulation and Experimental Study on Axial Force Adaptive Control in CFRP Hole-making Process[J]. Mechanical Science and Technology for Aerospace Engineering, 2024, 43(3): 474-482. doi: 10.13433/j.cnki.1003-8728.20220221
Citation: ZHAN Dilei, LI Pengnan, QIU Xinyi, NIU Qiulin, LI Shujian. Simulation and Experimental Study on Axial Force Adaptive Control in CFRP Hole-making Process[J]. Mechanical Science and Technology for Aerospace Engineering, 2024, 43(3): 474-482. doi: 10.13433/j.cnki.1003-8728.20220221

Simulation and Experimental Study on Axial Force Adaptive Control in CFRP Hole-making Process

doi: 10.13433/j.cnki.1003-8728.20220221
  • Received Date: 2021-12-16
  • Publish Date: 2024-03-25
  • The axial force of drilling is closely related to the quality of CFRP hole-making. In order to reasonably control the axial force to reduce hole-making defects, the simulation and experimental study on the axial force adaptive control in CFRP hole-making process were carried out. Firstly, the axial force and hole-making quality were quantitatively studied through CFRP drilling experiments. Secondly, a three-stage axial force model was established by considering the different machining characteristics of CFRP in the drilling entry stage, steady drilling stage and drilling out stage. Finally, the simulation and experimental study on the axial force adaptive control was carried out based on the three-stage model and fuzzy logic. The results show that it is feasible to control the axial force intelligently by using the fuzzy logic control algorithm and combining with CFRP processing characteristics. In addition, adjusting the axial force according to the simulation information can effectively reduce the hole-making defects and improve the hole wall quality. It provides a new idea for intelligent control of axial force in hole-making process of large thickness carbon fiber composites.
  • loading
  • [1]
    张厚江, 陈五一, 陈鼎昌. 碳纤维复合材料钻削孔分层缺陷的研究[J]. 中国机械工程, 2003, 14(22): 1978-1980.

    ZHANG H J, CHEN W Y, CHEN D C. Investigation on delamination defect of hole drilling of CFRP[J]. China Mechanical Engineering, 2003, 14(22): 1978-1980. (in Chinese)
    [2]
    YAŞAR N, GÜNAY M. Experimental investigation on novel drilling strategy of CFRP laminates using variable feed rate[J]. Journal of the Brazilian Society of Mechanical Sciences and Engineering, 2019, 41(3): 150. doi: 10.1007/s40430-019-1658-2
    [3]
    GENG D X, LIU Y H, SHAO Z Y, et al. Delamination formation, evaluation and suppression during drilling of composite laminates: a review[J]. Composite Structures, 2019, 216: 168-186. doi: 10.1016/j.compstruct.2019.02.099
    [4]
    王涛, 王盛, 张立峰. CFRP高速铣削渐进损伤切削力模型研究[J]. 机械科学与技术, 2020, 39(5): 736-742. doi: 10.13433/j.cnki.1003-8728.20190148

    WANG T, WANG S, ZHANG L F. Research of cutting force model for progressive damage in high speed milling of CFRP[J]. Mechanical Science and Technology for Aerospace Engineering, 2020, 39(5): 736-742. (in Chinese) doi: 10.13433/j.cnki.1003-8728.20190148
    [5]
    PHAPALE K, SINGH R, SINGH R K P. Comparative assessment of delamination control techniques in conventional drilling of CFRP[J]. Procedia Manufacturing, 2020, 48: 123-130. doi: 10.1016/j.promfg.2020.05.028
    [6]
    CHEN W C. Some experimental investigations in the drilling of carbon fiber-reinforced plastic (CFRP) composite laminates[J]. International Journal of Machine Tools and Manufacture, 1997, 37(8): 1097-1108. doi: 10.1016/S0890-6955(96)00095-8
    [7]
    LAZAR M B, XIROUCHAKIS P. Experimental analysis of drilling fiber reinforced composites[J]. International Journal of Machine Tools and Manufacture, 2011, 51(2): 937-946.
    [8]
    HEISEL U, PFEIFROTH T. Influence of point angle on drill hole quality and machining forces when drilling CFRP[J]. Procedia CIRP, 2012, 1: 471-476. doi: 10.1016/j.procir.2012.04.084
    [9]
    LI P N, QIU X Y, LI C P, et al. Hole exit damage and tool wear during the drilling of CFRP with a double-point angle drill[J]. Journal of Mechanical Science and Technology, 2019, 33(5): 2363-2370. doi: 10.1007/s12206-019-0436-5
    [10]
    GAITONDE V N, KARNIK S R, RUBIO J C, et al. Analysis of parametric influence on delamination in high-speed drilling of carbon fiber reinforced plastic composites[J]. Journal of Materials Processing Technology, 2008, 203(1-3): 431-438. doi: 10.1016/j.jmatprotec.2007.10.050
    [11]
    KAWAJI S, ARAO M, CHEN Y. Thrust force control of drilling system using neural network[C]// Proceedings of 2001 IEEE/ASME International Conference on Advanced Intelligent Mechatronics. Como, Italy: IEEE, 2001: 476-481.
    [12]
    ROMOLI L, LUTEY A H A. Quality monitoring and control for drilling of CFRP laminates[J]. Journal of Manufacturing Processes, 2019, 40: 16-26. doi: 10.1016/j.jmapro.2019.02.028
    [13]
    HO-CHENG H, DHARAN C K H. Delamination during drilling in composite laminates[J]. Journal of Engineering for Industry, 1990, 112(3): 236-239. doi: 10.1115/1.2899580
    [14]
    郭璧玺, 王伟, 陶小松, 等. 考虑驾驶员特性的智能车辆纵向车速跟随控制策略[J]. 机械科学与技术, 2021, 40(5): 694-700. doi: 10.13433/j.cnki.1003-8728.20200125

    GUO B X, WANG W, TAO X S, et al. An intelligent vehicle longitudinal speed following control strategy with driver characteristics considered[J]. Mechanical Science and Technology for Aerospace Engineering, 2021, 40(5): 694-700. (in Chinese) doi: 10.13433/j.cnki.1003-8728.20200125
    [15]
    赵伟, 王志远, 周志立. 载重汽车连续下坡弯道路段制动稳定性仿真研究[J]. 中国机械工程, 2010, 21(16): 2010-2015.

    ZHAO W, WANG Z Y, ZHOU Z L. Simulation research on truck braking stability on turn of an continuous downgrade[J]. China Mechanical Engineering, 2010, 21(16): 2010-2015. (in Chinese)
  • 加载中

Catalog

    通讯作者: 陈斌, bchen63@163.com
    • 1. 

      沈阳化工大学材料科学与工程学院 沈阳 110142

    1. 本站搜索
    2. 百度学术搜索
    3. 万方数据库搜索
    4. CNKI搜索

    Figures(13)  / Tables(3)

    Article views (39) PDF downloads(1) Cited by()
    Proportional views

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return