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孔板阀滑阀自锁装置球/盘配对副耐磨性能实验研究

陈林燕 康桂蓉 钟林 何海洋 张荣耀 何霞 陶伟

陈林燕,康桂蓉,钟林, 等. 孔板阀滑阀自锁装置球/盘配对副耐磨性能实验研究[J]. 机械科学与技术,2022,41(12):1950-1957 doi: 10.13433/j.cnki.1003-8728.20220311
引用本文: 陈林燕,康桂蓉,钟林, 等. 孔板阀滑阀自锁装置球/盘配对副耐磨性能实验研究[J]. 机械科学与技术,2022,41(12):1950-1957 doi: 10.13433/j.cnki.1003-8728.20220311
CHEN Linyan, KANG Guirong, ZHONG Lin, HE Haiyang, ZHANG Rongyao, HE Xia, TAO Wei. Experimental Study on Wear Resistance of Ball/Disc Friction Pairs of Orifice Valve Sliding Valve Self-locking Device[J]. Mechanical Science and Technology for Aerospace Engineering, 2022, 41(12): 1950-1957. doi: 10.13433/j.cnki.1003-8728.20220311
Citation: CHEN Linyan, KANG Guirong, ZHONG Lin, HE Haiyang, ZHANG Rongyao, HE Xia, TAO Wei. Experimental Study on Wear Resistance of Ball/Disc Friction Pairs of Orifice Valve Sliding Valve Self-locking Device[J]. Mechanical Science and Technology for Aerospace Engineering, 2022, 41(12): 1950-1957. doi: 10.13433/j.cnki.1003-8728.20220311

孔板阀滑阀自锁装置球/盘配对副耐磨性能实验研究

doi: 10.13433/j.cnki.1003-8728.20220311
基金项目: 国家自然科学基金面上项目(51775463)、国家重点研发计划项目(2019YFC0312305)、四川科技项目(2020ZHCG0048)、成都市国际科技合作项目(2019-GH02-00055-HZ)及南方海洋科学与工程广东省实验室项目(ZJW-2019-03)
详细信息
    作者简介:

    陈林燕(1989−),讲师,硕士,研究方向为石油钻采设备失效分析,764590259@qq.com

    通讯作者:

    钟林,高级实验师,博士,zhonglin858296@163.com

  • 中图分类号: TH117.1

Experimental Study on Wear Resistance of Ball/Disc Friction Pairs of Orifice Valve Sliding Valve Self-locking Device

  • 摘要: 为优选孔板阀滑阀自锁装置配对副耐磨性能影响因素,选取不同球/盘配对副材料、盘粗糙度和润滑条件开展正交滚滑摩擦试验。敏感性分析结果表明,试验优化参数为:盘材料440C,球材料440C,盘粗糙度Ra = 0.4 μm,润滑条件脂润滑。优选参数配对副在试验后运行良好,球/盘表面形貌无明显磨损,摩擦系数无突变,说明优选参数的抗磨性能满足使用寿命需求。
  • 图  1  实验原理图

    图  2  摩擦副材料维氏硬度

    图  3  粉尘SEM图

    图  4  摩擦因数和总磨损量随因素水平变化趋势图

    图  5  S1 ~ S9磨损后球/盘表面SEM图

    图  6  验证组摩擦系数图及磨损后球/盘表面SEM图

    表  1  粉尘成分表

    组成成分Fe2O3Fe3O4FeCO3FeO(OH)
    含量/ %96.53.140.20.16
    下载: 导出CSV

    表  2  试验工况参数

    工况条件参数
    旋转速度 32 r/min
    温度 25 ℃
    旋转直径 20 mm
    时间 30 min
    加载力 100 N
    下载: 导出CSV

    表  3  正交试验因素水平表

    水平 A
    B
    C
    D
    13043041.6 μm无润滑
    2316L316L0.8 μm粉尘水润滑
    3440C440C0.4 μm脂润滑
    下载: 导出CSV

    表  4  正交试验设计

    分组号ABCD
    S13043041.6 μm无润滑
    S2304316L0.8 μm粉尘水润滑
    S3304440C0.4 μm脂润滑
    S4316L3040.4 μm粉尘水润滑
    S5316L316L1.6 μm脂润滑
    S6316L440C0.8 μm无润滑
    S7440C3040.8 μm脂润滑
    S8440C316L0.4 μm无润滑
    S9440C440C1.6 μm粉尘水润滑
    下载: 导出CSV

    表  5  正交试验结果


    A
    B
    C
    D
    摩擦因数μ总磨损量g/10−3
    S13043041.6 μm无润滑0.274408.25
    S2304316L0.8 μm粉尘水润滑0.269067.69
    S3304440C0.4 μm脂润滑0.115442.46
    S4316L3040.4 μm粉尘水润滑0.217057.67
    S5316L316L1.6 μm脂润滑0.112773.05
    S6316L440C0.8 μm无润滑0.168622.24
    S7440C3040.8 μm脂润滑0.099321.22
    S8440C316L0.4 μm无润滑0.183371.05
    S9440C440C1.6 μm粉尘水润滑0.168751.82
    下载: 导出CSV

    表  6  摩擦因数μ极差分析

    因素ABCD
    Kj10.219630.196920.185310.20880
    Kj20.166150.188400.179000.21829
    Kj30.150480.150940.171950.10918
    Rj0.069150.045980.013360.10911
    下载: 导出CSV

    表  7  总磨损量g极差分析

    因素
    ABCD
    Kj10.006130.005710.004370.00385
    Kj20.004320.003930.003720.00573
    Kj30.001360.002170.003730.00224
    Rj0.004770.003540.000650.00349
    下载: 导出CSV

    表  8  总磨损量方差分析表

    因素平方和
    SS
    自由度
    df
    均方
    MS
    FF0.01dfj, dfe
    A0.007 89120.003 945 71211.418.02
    B0.007 18120.003 590 46210.388.02
    C0.001 85820.000 928 7952.698.02
    D0.050 39820.025 199 09972.888.02
    误差0.003 11290.000 345 778
    总和0.070 44017
    下载: 导出CSV
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  • 收稿日期:  2022-04-25
  • 网络出版日期:  2023-02-16
  • 刊出日期:  2022-12-05

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