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垂直交叉主轴式滚磨光整加工方案的理论分析

张演 李文辉 杨胜强 李秀红

张演,李文辉,杨胜强, 等. 垂直交叉主轴式滚磨光整加工方案的理论分析[J]. 机械科学与技术,2020,39(6):865-872 doi: 10.13433/j.cnki.1003-8728.20190167
引用本文: 张演,李文辉,杨胜强, 等. 垂直交叉主轴式滚磨光整加工方案的理论分析[J]. 机械科学与技术,2020,39(6):865-872 doi: 10.13433/j.cnki.1003-8728.20190167
Zhang Yan, Li Wenhui, Yang Shengqiang, Li Xiuhong. Theoretical Analysis of Vertical Cross-spindle Rolling Finishing Technique[J]. Mechanical Science and Technology for Aerospace Engineering, 2020, 39(6): 865-872. doi: 10.13433/j.cnki.1003-8728.20190167
Citation: Zhang Yan, Li Wenhui, Yang Shengqiang, Li Xiuhong. Theoretical Analysis of Vertical Cross-spindle Rolling Finishing Technique[J]. Mechanical Science and Technology for Aerospace Engineering, 2020, 39(6): 865-872. doi: 10.13433/j.cnki.1003-8728.20190167

垂直交叉主轴式滚磨光整加工方案的理论分析

doi: 10.13433/j.cnki.1003-8728.20190167
基金项目: 国家自然科学基金项目(51875389,U1510118)与山西省自然科学基金项目(201801D111002)资助
详细信息
    作者简介:

    张演(1993−),博士研究生,研究方向为零件表面光整加工、精密加工,940889072@qq.com

    通讯作者:

    李文辉,教授,博士生导师,wenhui_li7190@126.com

  • 中图分类号: TH161+.1

Theoretical Analysis of Vertical Cross-spindle Rolling Finishing Technique

  • 摘要: 为了改善主轴式滚磨光整加工对大中型盘类零件的加工效果,提出垂直交叉主轴式滚磨光整加工工艺并进行了理论分析。通过详述该工艺的加工原理,建立数学模型,推导出盘类工件上任意一点的切削速度、切削角公式,并采用MATLAB软件和控制变量法分析工件在垂直交叉主轴式滚磨光整加工工艺下转动时切削速度和切削角的变化规律。结果表明,工件上任意一点切削速度随着滚筒转速、工件转速、滚筒回转轴线到工件中心距离的增大而增大,而切削角的变化主要受两个摆角的摆动幅度和摆动频率的影响,且外圆表面切削角的峰值随着两个摆动幅度的增大而增大。
  • 图  1  大中型盘类零件垂直交叉主轴式滚磨光整加工方法加工原理示意图

    图  2  垂直交叉主轴式滚磨光整加工相对运动分析模型示意图

    图  3  工件自转一圈时,滚筒转速ω1M点速度v的影响

    图  4  工件自转一圈时,滚筒转速ω1M点切削角ϕrϕo的影响

    图  5  工件自转一圈时,转速ω2M点的速度v影响

    图  6  工件自转一圈时,转速ω2M点切削角ϕrϕo的影响

    图  7  工件自转一圈时,M点速度v随摆动幅度 θ 1θ 2的变化图

    图  8  工件自转一圈时,M点切削角ϕrϕo随摆动幅度 θ1 θ2的变化图

    图  9  工件自转一圈时,M点速度v随摆动频率f1f2的变化图

    图  10  工件自转一圈时,M点切削角 ϕrϕo随摆动频率 f1f2的变化图

    图  11  工件自转一圈,距离LM点速度v的影响

    图  12  工件自转一圈,距离LM点切削角ϕrϕo的影响

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出版历程
  • 收稿日期:  2019-04-10
  • 刊出日期:  2020-06-05

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