留言板

尊敬的读者、作者、审稿人, 关于本刊的投稿、审稿、编辑和出版的任何问题, 您可以本页添加留言。我们将尽快给您答复。谢谢您的支持!

姓名
邮箱
手机号码
标题
留言内容
验证码

应用响应曲面法优化影响Zr-4锆合金管坯表面粗糙度的磨削工艺参数

张明德 苏占领

张明德, 苏占领. 应用响应曲面法优化影响Zr-4锆合金管坯表面粗糙度的磨削工艺参数[J]. 机械科学与技术, 2017, 36(10): 1619-1625. doi: 10.13433/j.cnki.1003-8728.2017.1022
引用本文: 张明德, 苏占领. 应用响应曲面法优化影响Zr-4锆合金管坯表面粗糙度的磨削工艺参数[J]. 机械科学与技术, 2017, 36(10): 1619-1625. doi: 10.13433/j.cnki.1003-8728.2017.1022
Zhang Mingde, Su Zhanling. Optimization of Grinding Process Parameters Affecting Surface Roughness of Zr-4 Alloy Tube via Response Surface Methodology[J]. Mechanical Science and Technology for Aerospace Engineering, 2017, 36(10): 1619-1625. doi: 10.13433/j.cnki.1003-8728.2017.1022
Citation: Zhang Mingde, Su Zhanling. Optimization of Grinding Process Parameters Affecting Surface Roughness of Zr-4 Alloy Tube via Response Surface Methodology[J]. Mechanical Science and Technology for Aerospace Engineering, 2017, 36(10): 1619-1625. doi: 10.13433/j.cnki.1003-8728.2017.1022

应用响应曲面法优化影响Zr-4锆合金管坯表面粗糙度的磨削工艺参数

doi: 10.13433/j.cnki.1003-8728.2017.1022
详细信息
    作者简介:

    张明德(1975-),副教授,研究方向为复杂曲面零件智能化设计制造及检测,zmd@cqut.edu.cn

Optimization of Grinding Process Parameters Affecting Surface Roughness of Zr-4 Alloy Tube via Response Surface Methodology

  • 摘要: 为优化影响锆合金管坯外表面粗糙度的磨削工艺参数,提高Zr-4锆合金包壳管的耐腐蚀性能,首先采用中心组合设计方法,在多次抛磨试验结果的基础上,利用Design-Expert 8.0软件建立了与主要磨削工艺参数(砂带线速度、磨削压力、砂带进给速度及管坯旋转速度)具有映射关系的表面粗糙度分析模型;次之,对所建模型进行了优化及可靠性验证;最后通过研究工艺参数间的交互效应对管坯表面粗糙度的影响规律,得到了各工艺参数间的最优组合。试验表明,采用优化后的工艺参数组合进行磨削加工,可将锆合金管坯表面粗糙度有效控制在0.46 μm以下。
  • [1] 袁改焕,李恒羽,王德华.锆材在核电站的应用及前景[J].稀有金属快报,2007,26(1):14-16 Yuan G H, Li H Y, Wang D H. Application of zirconium material for nuclear power station[J]. Rare Metals Letters, 2007,26(1):14-16(in Chinese)
    [2] Bojinov M, Karastoyanov V, Kinnunen P, et al. Influence of water chemistry on the corrosion mechanism of a zirconium-niobium alloy in simulated light water reactor coolant conditions[J]. Corrosion Science, 2010,52(1):54-67
    [3] Yilmazbayhan A, Motta A T, Comstock R J, et al. Structure of zirconium alloy oxides formed in pure water studied with synchrotron radiation and optical microscopy:relation to corrosion rate[J]. Journal of Nuclear Materials, 2004,324(1):6-22
    [4] Park J Y, Choi B K, Jeong Y H, et al. Corrosion behavior of Zr alloys with a high Nb content[J]. Journal of Nuclear Materials, 2005,340(2-3):237-246
    [5] Wen M J, Li H, Yu D J, et al. Uniaxial ratcheting behavior of Zircaloy-4 tubes at room temperature[J]. Materials & Design, 2013,46:426-434
    [6] Taylor D F. Microstructural aspects of zircaloy nodular corrosion in steam[J]. Journal of Nuclear Materials, 2000,277(2-3):295-314
    [7] 黄云,张美,黄智,等.锆管砂带磨削试验研究[J].机械科学与技术,2012,31(5):708-712 Huang Y, Zhang M, Huang Z, et al. Experimental research on the abrasive belt grinding of zircaloy tube[J]. Mechanical Science and Technology for Aerospace Engineering, 2012,31(5):708-712(in Chinese)
    [8] 黄云,张磊,黄智,等.Zr-4合金管砂带随形磨削实验分析[J].重庆大学学报,2012,35(10):30-37 Huang Y, Zhang L, Huang Z, et al. Experimental analysis of the abrasive belt follow-up grinding of Zirconium-4 alloys tubes and pipes[J]. Journal of Chongqing University, 2012,35(10):30-37(in Chinese)
    [9] 黄强,王利,翟江涛.基于虚拟加工的主轴跳动对表面粗糙度的作用规律分析[J].重庆理工大学学报(自然科学),2016,30(1):20-25 Huang Q, Wang L, Zhai J T. Rule analysis of spindle runout effected on surface roughness based virtual processing[J]. Journal of Chongqing University of Technology (Natural Science), 2016,30(1):20-25(in Chinese)
    [10] Huang Y, Huang Z, Xu Q S, et al. The grinding force measure and analysis on the abrasive belt grinding to magnesium alloy[J]. Key Engineering Materials, 2007,353-358:726-729
    [11] Gurao N P, Akhiani H, Szpunar J A. Pilgering of Zircaloy-4:experiments and simulations[J]. Journal of Nuclear Materials, 2014,453(1-3):158-168
    [12] Akhiani H, Szpunar J A. Effect of surface roughness on the texture and oxidation behavior of Zircaloy-4 cladding tube[J]. Applied Surface Science, 2013,285:832-839
    [13] 张明德,王加林.航空发动机叶片边缘柔性抛磨技术研究[J].重庆理工大学学报(自然科学),2015,29(6):32-36 Zhang M D, Wang J L. Research on flexible polishing technology for edge of aero-engine blade[J]. Journal of Chongqing University of Technology (Natural Science), 2015,29(6):32-36(in Chinese)
    [14] Platt P, Allen V, Fenwick M, et al. Observation of the effect of surface roughness on the oxidation of Zircaloy-4[J]. Corrosion Science, 2015,98:1-5
    [15] Jourani A, Dursapt M, Hamdi H, et al. Effect of the belt grinding on the surface texture:modeling of the contact and abrasive wear[J]. Wear, 2005,259(7-12):1137-1143
    [16] 梁永收,史耀耀,任军学,等.基于响应曲面法的GH4169铣削力预测模型研究[J].机械科学与技术,2010,29(11):1547-1552 Liang Y S, Shi Y Y, Ren J X, et al. Prediction model of GH4169 milling force by response surface methodology[J]. Mechanical Science and Technology for Aerospace Engineering, 2010,29(11):1547-1552(in Chinese)
  • 加载中
计量
  • 文章访问数:  138
  • HTML全文浏览量:  15
  • PDF下载量:  8
  • 被引次数: 0
出版历程
  • 收稿日期:  2016-06-24
  • 刊出日期:  2017-10-05

目录

    /

    返回文章
    返回