Crown-shaped Design and Rock-breaking Mechanism of New-style PDC Bit with Whipstocking Controllability
-
摘要: 针对新型油气资源开采的复杂条件,为提高新形势下定向井造斜段井眼质量,提出一种新型斜控PDC钻头。首先根据刀翼线型轮廓设计准则,突破现有锥形心部曲线的局限,将传统锥形心部曲线变为圆弧过渡型曲线;综合考虑影响钻头造斜能力的关键因素,结合布齿参数与钻井实际工况,建立切削齿破岩过程的力学分析模型,然后在此基础上分析钻头造斜易控特性。研究结果表明:传统PDC钻头的锥形心部是制约钻头偏转的关键因素,钻头心部曲线变为圆弧轮廓后,其偏转易控特性得到较大提升。同时通过现场试验,将新型斜控PDC钻头与现有钻头的造斜段钻进性能进行对比,分析其定向钻进的破岩特性与造斜能力。研究结论对钻头破岩机理的研究及定向井技术的发展具有重要的参考价值。Abstract: Aiming at the complex exploitation conditions of new-type oil and gas resources, we put forward a new-style PDC bit with whipstocking controllability to improve the wellborn quality of directional well on whipstocking segment. First, according to the design criterion of blade linear contour, we change the traditional conical curve on bit central pilot into the circular arc transitional curve which breaks through the limitations of traditional conical curve. Considering the key factors which affect the drill deflection ability, we established the mechanics analysis model of cutting teeth combined with cloth tooth parameters and actual drilling conditions, and then analyze bit whipstocking controllability. The research results show that: the heart conical curve of traditional PDC bit is the key factor to restrict bit deflection; its deflection ability has been improved a lot after changing conical curve into circular arc contour. Meanwhile, according to field test, we conducte the comparison between new-style PDC bit with whipstocking controllability and conventional PDC bit, and analyze the rock-breaking characteristic and deflecting ability. Findings above have important reference value for the research of rock-breaking mechanism and the development of directional drilling technology.
-
Key words:
- angular velocity /
- bits /
- calculations /
- controllabity /
- design
-
[1] 刘修善,刘子恒.井眼轨迹模型的通用格式[J].石油学报,2015,36(3):366-371 Liu X S, Liu Z H. Universal format of borehole trajectory models[J]. Acta Petrolei Sinica, 2015,36(3):366-371 (in Chinese) [2] Kanyanta V, Dormer A, Murphy N, et al. Impact fatigue fracture of polycrystalline diamond compact (PDC) cutters and the effect of microstructure[J]. International Journal of Refractory Metals and Hard Materials, 2014,46:145-151 [3] Perneder L, Detournay E, Downton G. Bit/rock interface laws in directional drilling[J]. International Journal of Rock Mechanics and Mining Sciences, 2012,51:81-90 [4] 邵冬冬,管志川,温欣,等.水平井段旋转钻进时钻头侧向力及钻进趋势试验研究[J].中国石油大学学报,2013,38(3):61-67 Shao D D, Guan Z C, Wen X, et al. Experimental study on bit side force and drilling tendency in a horizontal well using rotary drilling technique[J]. Journal of China University of Petroleum, 2013,38(3):61-67 (in Chinese) [5] Yao N P, Zhang J, Jin X, et al. Status and development of directional drilling technology in coal mine[J]. Procedia Engineering, 2014,73:289-298 [6] Tian J L, Li Y, Yang L, et al. Kinematic and rock-breaking characteristics of new drill bit with swirling bottom-hole model[J]. International Journal of Materials and Product Technology, 2015,50(3-4): 305 [7] Kovalyshen Y. A simple model of bit whirl for deep drilling applications[J]. Journal of Sound and Vibration, 2013,332(24):6321-6334 [8] 贾维江.定向井PDC钻头钻进趋势研究[D].青岛:中国石油大学(华东),2011 Jia W J. Research of PDC bit's drilling trends in directional wells[D]. Qingdao: China University of Petroleum (East China), 2011 (in Chinese) [9] Yahiaoui M, Gerbaud L, Paris J Y, et al. A study on PDC drill bits quality[J]. Wear, 2013,298-299:32-41 [10] Royal A C D, Riggall T J, Chapman D N. Analysis of steering in horizontal directional drilling installations using down-hole motors[J]. Tunnelling & Underground Space Technology, 2010,25:754-765 [11] 田家林,付传红,杨琳,等.模块化布齿的新型PDC 钻头破岩特性[J].中国石油大学学报(自然科学版),2015,39(1):136-141 Tian J L, Fu C H, Yang L, et al. Rock-breaking characteristics of a new PDC drill bit with modular tooth-distribution[J]. Journal of China University of Petroleum, 2015,39(1):136-141 (in Chinese) [12] 刘修善,苏义脑.空间圆弧轨迹的井斜演化规律及控制模式[J].石油勘探与开发,2014,41(3):354-358 Liu X S, Su Y N. Evolution pattern and control mode of well deviation for circular-arc trajectories in space[J]. Petroleum Exploration and Development, 2014,41(3):354-358 (in Chinese) [13] 鲁港,佟长海,夏泊洢,等.空间圆弧轨迹的矢量描述技术[J].石油学报,2014,35(4):759-764 Lu G, Tong C H, Xia B Y, et al. Vector description of spatial-arc wellbore trajectory[J]. Acta Petrolei Sinica, 2014,35(4):759-764 (in Chinese) [14] Liu Z C, Samuel R. Wellbore trajectory control using minimum well profile energy criterion for drilling automation[R]. SPE 170861, 2014 [15] 许爱.PDC钻头切削齿破岩载荷规律的分析[J].探矿工程(岩土钻掘工程),2006,33(7):59-61 Xu A. Analysis on load pattern of rock breaking of PDC bit cutter[J]. Exploration Engineering (Rock & Soil Drilling and Tunneling), 2006,33(7):59-61 (in Chinese) [16] 罗恒荣.定向PDC钻头的设计与应用[D].青岛:中国石油大学(华东),2007 Luo H R. A new directional PDC bit design and application[D]. Qingdao: China University of Petroleum (East China), 2007 (in Chinese) [17] 梁尔国,李子丰,邹德永.PDC钻头综合受力模型的试验研究[J].岩土力学,2009,30(4):938-942 Liang E G, Li Z F, Zou D Y. Experimental research on integrated mechanical model of PDC bit[J]. Rock and Soil Mechanics, 2009,30(4):938-942 (in Chinese) [18] Hungerford F, Ren T. Directional drilling in unstable environments[J]. International Journal of Mining Science and Technology, 2014,24(3):397-402 [19] Han L J, Yang M J. Re-fracture process and mechanical characteristics of cracked rock samples[J]. International Journal of Rock Mechanics and Mining Sciences, 2009,46(4):738-747 [20] 李田军.PDC钻头破碎岩石的力学分析与机理研究[D].武汉:中国地质大学,2012 Li T J. Mechanical analysis and fragmentation mechanism of PDC bits drilling rock[D]. Wuhan: China University of Geosciences, 2012 (in Chinese)
点击查看大图
计量
- 文章访问数: 196
- HTML全文浏览量: 28
- PDF下载量: 11
- 被引次数: 0