留言板

尊敬的读者、作者、审稿人, 关于本刊的投稿、审稿、编辑和出版的任何问题, 您可以本页添加留言。我们将尽快给您答复。谢谢您的支持!

姓名
邮箱
手机号码
标题
留言内容
验证码

FDM制备晶格点阵结构体的一种卡扣式打印方法的研究

李振华 王健 石学智

李振华,王健,石学智. FDM制备晶格点阵结构体的一种卡扣式打印方法的研究[J]. 机械科学与技术,2023,42(2):212-217 doi: 10.13433/j.cnki.1003-8728.20200599
引用本文: 李振华,王健,石学智. FDM制备晶格点阵结构体的一种卡扣式打印方法的研究[J]. 机械科学与技术,2023,42(2):212-217 doi: 10.13433/j.cnki.1003-8728.20200599
LI Zhenhua, WANG Jian, SHI Xuezhi. Study on Buckle Printing Method for Preparing Lattice Structure by FDM[J]. Mechanical Science and Technology for Aerospace Engineering, 2023, 42(2): 212-217. doi: 10.13433/j.cnki.1003-8728.20200599
Citation: LI Zhenhua, WANG Jian, SHI Xuezhi. Study on Buckle Printing Method for Preparing Lattice Structure by FDM[J]. Mechanical Science and Technology for Aerospace Engineering, 2023, 42(2): 212-217. doi: 10.13433/j.cnki.1003-8728.20200599

FDM制备晶格点阵结构体的一种卡扣式打印方法的研究

doi: 10.13433/j.cnki.1003-8728.20200599
基金项目: 国家自然科学基金项目(51205359)与舟山市科技计划项目(2019C21014)
详细信息
    作者简介:

    李振华(1976−),硕士生导师,研究方向为智能制造,表面工程及摩擦学, lizh760905@126.com

    通讯作者:

    石学智,讲师,博士研究生,shixuezhi@zjou.edu.cn

  • 中图分类号: TH164

Study on Buckle Printing Method for Preparing Lattice Structure by FDM

  • 摘要: 熔融沉积技术(Fused deposition modeling,FDM)打印晶格点阵结构时,存在着打印件机械性能差、支撑材料难去除的问题。针对这些问题,本文将晶格结构体分解成数个二维模型,通过FDM进行分体打印然后利用卡扣配合重新组装。利用这种分体打印工艺深入探索了BCC、BCC-Z、F2CC和F2CC-Z这4种典型结构类型的晶格体结构的表面形貌和机械性能,并与传统一体式打印进行对比。发现该卡扣式分体方法实现了打印物体表面质量的改善、打印时间和打印材料的节省以及抗压性能的提升。该研究为实现3D打印制备晶格结构体提供了一种途径,并为选择合适的晶格类型提供了参考。
  • 图  1  F2CC晶格未去除支撑与去除支撑打印件比较

    图  2  4种晶格结构体的结构示意图

    图  3  BCC-Z晶格结构分体打印

    图  4  4种晶格结构体打印实物

    图  5  支柱厚度为2 mm的BCC晶格结构一体与分体打印模型的抗压测试分析

    图  6  支柱厚度为2.5 mm的BCC、BCC-Z、F2CC和F2CC-Z晶格结构体的打印时间和材料

    图  7  支柱厚度为2 mm的 BCC、BCC-Z、F2CC和F2CC-Z晶格结构体的最大可承受压力

    图  8  支柱厚度为2 mm的4种晶格结构最大可承受压力与耗材的比值

    图  9  一体和分体打印制造不同支柱厚度的BCC、BCC-Z、F2CC和F2CC-Z晶格结构体的最大可承受压力

  • [1] LIU J, CHEN T T, ZHANG Y H, et al. On sound insulation of pyramidal lattice sandwich structure[J]. Composite Structures, 2019, 208: 385-394 doi: 10.1016/j.compstruct.2018.10.013
    [2] XU S Q, SHEN J H, ZHOU S W, et al. Design of lattice structures with controlled anisotropy[J]. Materials & Design, 2016, 93: 443-447
    [3] SODEIFIAN G, GHASEMINEJAD S, YOUSEFI A A. Preparation of polypropylene/short glass fiber composite as fused deposition modeling (FDM) filament[J]. Results in Physics, 2019, 12: 205-222 doi: 10.1016/j.rinp.2018.11.065
    [4] CHACÓN J M, CAMINERO M A, NÚÑEZ P J, et al. Additive manufacturing of continuous fibre reinforced thermoplastic composites using fused deposition modelling: effect of process parameters on mechanical properties[J]. Composites Science and Technology, 2019, 181: 107688 doi: 10.1016/j.compscitech.2019.107688
    [5] LIAO G X, LI Z X, CHENG Y C, et al. Properties of oriented carbon fiber/polyamide 12 composite parts fabricated by fused deposition modeling[J]. Materials &Design, 2018, 139: 283-292
    [6] DICKSON A N, BARRY J N, MCDONNELL K A,et al. Fabrication of continuous carbon, glass and Kevlar fibre reinforced polymer composites using additive manufacturing[J]. Additive Manufacturing, 2017, 16: 146-152 doi: 10.1016/j.addma.2017.06.004
    [7] NAGHIEH S, KARAMOOZ RAVARI M R, BADROSSAMAY M, et al. Numerical investigation of the mechanical properties of the additive manufactured bone scaffolds fabricated by FDM: the effect of layer penetration and post-heating[J]. Journal of the Mechanical Behavior of Biomedical Materials, 2016, 59: 241-250 doi: 10.1016/j.jmbbm.2016.01.031
    [8] WANG X, JIANG M, ZHOU Z W, et al. 3D printing of polymer matrix composites: a review and prospective[J]. Composites Part B: Engineering, 2017, 110: 442-458 doi: 10.1016/j.compositesb.2016.11.034
    [9] STRANO G, HAO L, EVERSON R M, et al. A new approach to the design and optimisation of support structures in additive manufacturing[J]. The International Journal of Advanced Manufacturing Technology, 2013, 66(9-12): 1247-1254 doi: 10.1007/s00170-012-4403-x
    [10] HEDAYATI R, SADIGHI M, MOHAMMADI-AGHDAM M, et al. Mechanical properties of additively manufactured octagonal honeycombs[J]. Materials Science and Engineering:C, 2016, 69: 1307-1317 doi: 10.1016/j.msec.2016.08.020
    [11] VANEK J, GALICIA J A G, BENES B. Clever support: efficient support structure generation for digital fabrication[J]. Computer Graphics Forum, 2014, 33(5): 117-125 doi: 10.1111/cgf.12437
    [12] CARNEIRO O S, SILVA A F, GOMES R. Fused deposition modeling with polypropylene[J]. Materials & Design, 2015, 83: 768-776
    [13] MOHD PU′AD N A S, ABDUL HAQ R H, MOHD NOH H, et al. Review on the fabrication of fused deposition modelling (FDM) composite filament for biomedical applications[J]. Materials Today: Proceedings, 2020, 29: 228-232 doi: 10.1016/j.matpr.2020.05.535
    [14] HAO W F, LIU Y, ZHOU H, et al. Preparation and characterization of 3D printed continuous carbon fiber reinforced thermosetting composites[J]. Polymer Testing, 2018, 65: 29-34 doi: 10.1016/j.polymertesting.2017.11.004
    [15] GAUTAM R, IDAPALAPATI S, FEIH S. Printing and characterisation of Kagome lattice structures by fused deposition modelling[J]. Materials & Design, 2018, 137: 266-275
    [16] DONG G Y, WIJAYA G, TANG Y L, et al. Optimizing process parameters of fused deposition modeling by Taguchi method for the fabrication of lattice structures[J]. Additive Manufacturing, 2018, 19: 62-72 doi: 10.1016/j.addma.2017.11.004
    [17] AHN S H, MONTERO M, ODELL D, et al. Anisotropic material properties of fused deposition modeling ABS[J]. Rapid Prototyping Journal, 2002, 8(4): 248-257 doi: 10.1108/13552540210441166
    [18] LIU W F, SONG H W, WANG Z, et al. Improving mechanical performance of fused deposition modeling lattice structures by a snap-fitting method[J]. Materials & Design, 2019, 181: 108065
    [19] 杨鑫, 马文君, 王岩, 等. 增材制造金属点阵多孔材料研究进展[J]. 材料导报, 2021, 35(7): 7114-7120 doi: 10.11896/cldb.19110208

    YANG X, MA W J, WANG Y, et al. Research progress of metal lattice porous materials for additive manufacturing[J]. Materials Review, 2021, 35(7): 7114-7120 (in Chinese) doi: 10.11896/cldb.19110208
  • 加载中
图(9)
计量
  • 文章访问数:  123
  • HTML全文浏览量:  65
  • PDF下载量:  17
  • 被引次数: 0
出版历程
  • 收稿日期:  2021-03-30
  • 网络出版日期:  2023-03-27
  • 刊出日期:  2023-02-25

目录

    /

    返回文章
    返回