Collaborative Optimization of Magneto-rheological Damper for Vehicle Vibration Suppression
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摘要: 本文提出一种面向整车振动抑制的磁流变阻尼器协同优化方法。设计一种具有锥形倾斜角度阻尼通道的磁流变阻尼器,推导了其阻尼力数学模型,采用有限元法对磁路结构参数进行分析。搭建了整车七自由度模型,通过ISIGHT软件搭建协同优化仿真平台,以悬架动挠度、轮胎动载荷、车身垂向加速度均方根值为优化目标,利用遗传算法对磁流变阻尼器结构进行了优化。结果表明:悬架动挠度、轮胎动载荷和车身垂向加速度都得到了相应的改善,优化后的阻尼器能更好的提高了车辆平顺性和操稳性。Abstract: At present, the structure of MR damper is mostly optimized based on the body performance, but the influence of structural parameters of damper on vehicle ride comfort and handling stability is not considered. Therefore, a collaborative optimization method of MR damper for vehicle vibration suppression is proposed. A kind of magneto-rheological damper with conical inclined angle damping channel is designed, and the mathematical model of its damping force is derived. The structural parameters of magnetic circuit are analyzed by finite element method. The seven degree of freedom model of the whole vehicle is built, and the collaborative optimization simulation platform is built by ISIGHT software. The optimization objectives are suspension dynamic deflection, tire dynamic load and root mean square value of body vertical acceleration. The structure of MR damper is optimized by genetic algorithm. The results show that: the suspension dynamic deflection, tire dynamic load and body vertical acceleration have been improved, and the optimized damper can better improve the vehicle ride comfort and handling stability.
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Key words:
- vehicle dynamic model /
- MR damper /
- optimization /
- ride comfort /
- handling stability
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表 1 初始结构参数
R1/mm θ/(°) H0/mm L1/mm 18 15 2 9 表 2 七自由度整车模型参数
参数 数值 参数 数值 ${m_s}$ 1836 kg $ {I_y} $ 3411 kg·m2 $ {m_{u1}} $ 50 kg $ {k_1} $ 68400 N/m $ {m_{u2}} $ 50 kg $ {k_2} $ 68400 N/m $ {m_{u3}} $ 50 kg $ {k_3} $ 76800 N/m $ {m_{u4}} $ 50 kg $ {k_4} $ 76800 N/m $ {L_f} $ 1.455 m $ {k_{t1}} $ 230000 N/m $ {L_r} $ 1.514 m $ {k_{t2}} $ 230000 N/m $ {B_l} $ 0.805 m $ {k_{t3}} $ 230000 N/m $ {B_r} $ 0.805 m $ {k_{t4}} $ 230000 N/m $ {I_x} $ 676 kg·m2 表 3 优化前后结构参数
参数 R1/mm θ/(°) H0/mm L1/mm 优化区间 [16, 23] [5, 30] [1.5, 2.5] [7, 10] 优化前数值 18 15 2 9 优化后数值 21.7 18.7 1.7 9.6 表 4 优化前后匀速工况均方根值
RMS 悬架动挠度
均方根值/m轮胎动载荷
均方根值/N车身垂向加速度
均方根值/(m·s−2)优化前无倾斜角度 0.0018 191.1849 0.2710 优化前有倾斜角度 0.0013 141.2724 0.2317 优化后有倾斜角度 0.0011 131.0225 0.2276 表 5 优化前后过减速带工况均方根值
RMS 悬架动挠度
均方根值/m轮胎动载荷
均方根值/N车身垂向加速度
均方根值/(m·s−2)优化前无倾斜角度 0.0089 626.1404 1.0020 优化前有倾斜角度 0.0058 435.6671 0.7570 优化后有倾斜角度 0.0049 414.3259 0.7029 -
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