Analysis and Experimental Study of Enhanced Heat Dissipation of Perforated Fin Radiator Formed in Planning Process
-
摘要: 对铲削成形多孔翅片散热器结构进行了湍流和固体传热耦合分析。从铲削工艺的特性出发,研究了翅片间距、厚度、开孔密度、孔径等参数对其散热效果的影响。利用自主研发的铲削工艺加工出铝基材料多孔翅片,进行了实际散热效果测试,验证了分析结果的正确性。Abstract: In order to investigate the influences of the structural parameters (such as fin spacing distance, fin thickness, hole density, hole diameters, etc.) on the heat dissipation performance of perforated fin radiator formed in the planning process, multi-physics simulation coupling turbulent fluid flow and solid heat transfer were carried out. The simulated results showed that the heat dissipation efficiency could be enhanced with the increasing of the fin spacing distance, hole density, hole diameter, and with the decreasing of the fin thickness.
-
Key words:
- perforated fin /
- radiator /
- planning process /
- coupling simulation /
- intensified heat dissipation
-
表 1 仿真条件
名称 数值 基板厚度F/mm 4 基板底面加热温度T/℃ 55 入风口风速v/(m·s-1) 5 入风口温度Tv/℃ 20 翅片高度H/mm 25 翅片间距D/mm 2.0, 2.5, 3.0, 3.5, 4.0, 4.5, 5.0 翅片厚度W/mm 0.6, 0.7, 0.8, 0.9, 1.0, 1.1, 1.2 翅片椭圆孔数N/个 6, 8, 10, 12, 14, 16, 18 翅片椭圆孔短轴Sa/mm 0.6, 0.8, 1.0, 1.2, 1.4, 1.6, 1.8 表 2 单因素仿真试验条件
变量数值 其它条件 D分别为2.0, 2.5, 3.0, 3.5, 4.0, 4.5, 5.0 mm F=4 mm, T=55 ℃, v=5 m/s, Tv=20 ℃, H=25 mm, W=0.8 mm, N=10, Sa=1 mm W分别为0.6, 0.7, 0.8, 0.9, 1.0, 1.1, 1.2 mm F=4 mm, T=55 ℃, v=5 m/s, Tv=20 ℃, H=25 mm, D=3 mm, N=10, Sa=1 mm N分别为6, 8, 10, 12, 14, 16, 18 F=4 mm, T=55 ℃, v=5 m/s, Tv=20 ℃, H=25 mm, D=3 mm, W=0.8 mm, Sa=1 mm Sa分别为0.6, 0.8, 1.0, 1.2, 1.4, 1.6, 1.8 mm F=4 mm, T=55 ℃, v=5 m/s, Tv=20 ℃, H=25 mm, D=3 mm, W=0.8 mm, N=10 -
[1] Janicki M, Napieralski A. Modelling electronic circuit radiation cooling using analytical thermal model[J]. Microelectronics Journal, 2000, 31(9-10):781-785 doi: 10.1016/S0026-2692(00)00059-8 [2] 于慈远, 于湘珍, 杨为民.电子设备热分析/热设计/热测试技术初步研究[J].微电子学, 2000, 30(5):334-337 doi: 10.3969/j.issn.1004-3365.2000.05.012Yu C Y, Yu X Z, Yang W M. A preliminary study on the techniques for thermal analysis/design/test of electronic equipments[J]. Microelectronices, 2000, 30(5):334-337(in Chinese) doi: 10.3969/j.issn.1004-3365.2000.05.012 [3] Kong Y Q, Yang L J, Du X Z, et al. Air-side flow and heat transfer characteristics of flat and slotted finned tube bundles with various tube pitches[J]. International Journal of Heat and Mass Transfer, 2016, 99:357-371 doi: 10.1016/j.ijheatmasstransfer.2016.04.002 [4] 李增新.多孔翅片散热器铲削成形与传热性能研究[D].广州: 广东工业大学, 2013Li Z X. Research on forming and heat transfer performance of perforated fin heat sink[D]. Guangzhou: Guangdong University of Technology, 2013(in Chinese) [5] 陈鹏飞, 冯立斌, 程国鹏.圆形开孔翅片管式换热器传热特性的数值模拟[J].工业炉, 2014, 36(6):1-3 doi: 10.3969/j.issn.1001-6988.2014.06.001Chen P F, Feng L B, Cheng G P. Numerical simulation of heat transfer characteristics of circular openings finned tube heat exchanger[J]. Industrial Furnace, 2014, 36(6):1-3(in Chinese) doi: 10.3969/j.issn.1001-6988.2014.06.001 [6] 詹伟民, 简弃非.整体式穿孔翅片流场特性的数值研究[J].制冷与空调, 2014, 28(1):81-86 doi: 10.3969/j.issn.1671-6612.2014.01.020Zhan W M, Jian Q F. Numerical simulation of the flow field characteristics of perforated fin-in-tube heat exchanger[J]. Refrigeration and Air Conditioning, 2014, 28(1):81-86(in Chinese) doi: 10.3969/j.issn.1671-6612.2014.01.020 [7] 李娟, 凌祥, 彭浩.新型三角孔翅片的对流传热及压降特性[J].南京工业大学学报(自然科学版), 2012, 34(4):27-32 doi: 10.3969/j.issn.1671-7627.2012.04.006Li J, Ling X, Peng H. Convective heat transfer and pressure drop of new triangular perforated fin[J]. Journal of Nanjing University of Technology (Natural Science Edition), 2012, 34(4):27-32(in Chinese) doi: 10.3969/j.issn.1671-7627.2012.04.006 [8] 刘景成, 张树有, 周智勇.一种新型仿生翅片及其对流体流动与传热影响[J].机械工程学报, 2015, 51(12):161-169 http://d.old.wanfangdata.com.cn/Periodical/jxgcxb201512023Liu J C, Zhang S Y, Zhou Z Y. Influence on fluid flow and heat transfer of a bionic fin in plate-fin heat exchanger[J]. Journal of Mechanical Engineering, 2015, 51(12):161-169(in Chinese) http://d.old.wanfangdata.com.cn/Periodical/jxgcxb201512023 [9] 马菁, 孙亚松.多孔翅片散热器内辐射/对流/导热的耦合传热[J].中国科技论文, 2016, 11(5):520-523 doi: 10.3969/j.issn.2095-2783.2016.05.009Ma J, Sun Y S. Radiative, convective and conductive coupled heat transfer in the porous fin heat exchanger[J]. China Sciencepaper, 2016, 11(5):520-523(in Chinese) doi: 10.3969/j.issn.2095-2783.2016.05.009 [10] Awasarmol U V, Pise A T. An experimental investigation of natural convection heat transfer enhancement from perforated rectangular fins array at different inclinations[J]. Experimental Thermal and Fluid Science, 2015, 68:145-154 doi: 10.1016/j.expthermflusci.2015.04.008 [11] Ismail M F, Reza M O, Zobaer M A, et al. Numerical investigation of turbulent heat convection from solid and longitudinally perforated rectangular fins[J]. Procedia Engineering, 2013, 56:497-502 doi: 10.1016/j.proeng.2013.03.152 [12] Sangtarash F, Shokuhmand H. Experimental and numerical investigation of the heat transfer augmentation and pressure drop in simple, dimpled and perforated dimpled louver fin banks with an in-line or staggered arrangement[J]. Applied Thermal Engineering, 2015, 82:194-205 doi: 10.1016/j.applthermaleng.2015.02.073 [13] 万珍平, 汤勇.不锈钢填料三维翅结构的犁切/挤压成形工艺[J].华南理工大学学报(自然科学版), 2006, 34(2):17-21 doi: 10.3321/j.issn:1000-565X.2006.02.004Wan Z P, Tang Y. Formation process of three-dimension fin for stainless steel packings by plowing/extruding[J]. Journal of South China University of Technology (Natural Science Edition), 2006, 34(2):17-21(in Chinese) doi: 10.3321/j.issn:1000-565X.2006.02.004 [14] 袁启龙, 李言, 肖继明, 等.切削-挤压复合成形技术[J].中国有色金属学报, 2005, 15(6):860-864 doi: 10.3321/j.issn:1004-0609.2005.06.007Yuan Q L, Li Y, Xiao J M, et al. Cutting-press compound shaping technique[J]. The Chinese Journal of Nonferrous Metals, 2005, 15(6):860-864(in Chinese) doi: 10.3321/j.issn:1004-0609.2005.06.007 [15] 李言, 袁启龙, 肖继明, 等.功能表面切削-挤压复合成形方法的研究[J].西安理工大学学报, 1999, 15(1):5-9 doi: 10.3969/j.issn.1006-4710.1999.01.002Li Y, Yuan Q L, Xiao J M, et al. Research on function face cutting-pressing compound shaping method[J]. Journal of Xi'an University of Technology, 1999, 15(1):5-9(in Chinese) doi: 10.3969/j.issn.1006-4710.1999.01.002 [16] 汤勇, 张发英, 陈澄洲, 等.挤压-犁削外翅片铜管加工机理的研究[J].工具技术, 1997, 31(1):7-10 http://www.wanfangdata.com.cn/details/detail.do?_type=perio&id=QK199700116476Tang Y, Zhang F Y, Chen C Z, et al. Study on the mechanism of extrusion-ploughing during manufacturing copper outside fin tube[J]. Tool Engineering, 1997, 31(1):7-10(in Chinese) http://www.wanfangdata.com.cn/details/detail.do?_type=perio&id=QK199700116476 [17] 夏伟, 吴斌, 汤勇, 等.整体翅片管的劈切-挤压加工[J].中国有色金属学报, 2001, 11(1):27-30 doi: 10.3321/j.issn:1004-0609.2001.01.007Xia W, Wu B, Tang Y, et al. Chopping-extrusion technique for making integral-fin tubes[J]. The Chinese Journal of Nonferrous Metals, 2001, 11(1):27-30(in Chinese) doi: 10.3321/j.issn:1004-0609.2001.01.007 [18] 罗红平, 卫亮, 李增新, 等.瓦楞翅片碾压-铲削成形机理及试验研究[J].制造技术与机床, 2013, (9):98-101 doi: 10.3969/j.issn.1005-2402.2013.09.032Luo H P, Wei L, Li Z X, et al. Experimental research on forming mechanism of corrugated-shaped fin in rolling-planning process[J]. Manufacturing Technology & Machine Tool, 2013, (9):98-101(in Chinese) doi: 10.3969/j.issn.1005-2402.2013.09.032 [19] 韩文强, 何辉波, 李华英, 等.20CrMo钢干切削过程的有限元分析及性能实验[J].西南大学学报(自然科学版), 2014, 36(4):185-191 http://d.old.wanfangdata.com.cn/Periodical/xnnydxxb201404032Han W Q, He H B, Li H Y, et al. Finite element analysis of the process in dry turning of 20CrMo steel and its cutting performance test[J]. Journal of Southwest University (Natural Science Edition), 2014, 36(4):185-191(in Chinese) http://d.old.wanfangdata.com.cn/Periodical/xnnydxxb201404032 [20] 王厚华, 吴伟伟, 李大伟, 等.穿孔型翅片几何结构对换热性能的影响[J].同济大学学报(自然科学版), 2014, 42(12):1912-1919 doi: 10.11908/j.issn.0253-374x.2014.12.020Wang H H, Wu W W, Li D W, et al. Refrigeration performance analysis of fin-tube heat exchangers by effect of perforated fin geometry[J]. Journal of Tongji University (Natural Science), 2014, 42(12):1912-1919(in Chinese) doi: 10.11908/j.issn.0253-374x.2014.12.020