Mechanics Analysis of Bolt Connection of Automotive Aluminum Alloys Wheel
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摘要: 为提升汽车铝合金轮毂螺栓联接轴力保证轮毂螺栓联接的安全可靠性,建立轮毂螺栓锥面联接旋紧过程力学分析模型,研究轮毂螺栓联接结构设计对轴力提升的影响因素,分析轮毂锥孔的弹塑性状态,利用Abaqus分析啮合螺纹轴力分布规律及螺栓联接轴力与旋紧力矩的关系,提出轮毂螺栓联接的轴力提升方法和改进措施。仿真结果表明,减小螺母锥面联接摩擦力、增大螺母锥角及旋紧力矩、改变螺母锥面结构形式均可提升轮毂螺栓联接轴力,轮毂及啮合螺纹的承载能力影响螺栓联接轴力的提升程度。通过轮毂螺栓联接实验验证了理论分析结果。Abstract: In order to improve bolt axial force of automotive aluminum alloys wheel to ensure safety and reliability of bolt connection, mechanical analysis model for wheel cone connection in the tightening process was established to study influencing factors of bolt structural design on axial force improvement and analyze elastic-plastic state of wheel cone hole. Axial force distribution of coupling threads and relationship between bolt axial force and tightening torque were analyzed via Abaqus, improving methods and measurement of axial force were proposed. Simulation results show to reduce nut cone friction force, increasing nut cone angle, tightening torque and changing nut cone structure can improve bolt axial force, improving degree of bolt axial force is influenced by the loading capacity of wheel and coupling threads. Theoretical analysis results are verified by bolt connection experiment.
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Key words:
- aluminum alloys wheel /
- bolt connection /
- structural design /
- axial force /
- cone connection
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