Measurement and Control of Driveline Imbalance for a Vehicle
-
摘要: 研究了汽车传动系的动平衡测试和控制方法,并建立了动平衡的测试流程。通过阶次分离方法来确定汽车变速箱的档位,用相位稳定方法确定平衡转速,然后对试重块大小和位置的选择进行分析,并通过实测数据验证了该方法的准确性及可靠性。对系统等效面的动平衡构成因素进行了深入分析和计算,指出等效面的动平衡主要由部件不平衡、装配和其交叉影响因素构成。通过矢量叠加理论分析出采用等直径螺栓孔的连接法兰,部件控制综合跳动,装配时采用标记对点匹配方法,可以有效改善传动系动平衡引发的NVH问题,最后通过实车测试进行了效果验证。Abstract: The imbalance test and control methods of a vehicle driveline system are studied, and the imbalance testing process is established. In the vehicle, the order separation method is used to determine the transmission gear, and the phase stabilization method is used to determine the balancing rotation speed in the first time. Then, the balance test mass and location are analyzed. The method is verified by the test data. Through analysis and calculation, it is pointed out that the imbalance mass of equivalent plane is mainly composed of component imbalance, assembly and cross-talking factors. The force vector synthesis shows that it can effectively improve the NVH problem of driveline imbalance with an equal angle bolt hole, control the composite flange run-out (CFRO) and match the light point and the heavy point. The measurement result shows that the control method is very effective.
-
Key words:
- driveline imbalance /
- balancing rotation speed /
- CFRO /
- vector synthesis
-
[1] 张金换,朱西产,黄世霖.应用试验模态分析进行汽车传动系统临界转速的研究[J].汽车工程,1996,18(1):32-37,60 Zhang J H, Zhu X C, Huang S L. The research of vehicle's critical speed using experiment modal analysis[J]. Automotive Engineering, 1996,18(1):32-37,60(in Chinese) [2] Du H Y, Morgan J, Wong J M, et al. Modeling and correlation of driveshaft whirl dynamics for RWD sport utility vehicles[R].SAE Technical Paper 2001-01-1503, 2001 [3] Becker S, Beyer C, McAfee R. 1st order boom noise relationship to driveline imbalance[R]. SAE Technical Paper 2005-01-2299, 2005 [4] 俄延华,李承德.汽车动力传动系弯曲振动及减振措施[J].汽车工程,1998,20(5):290-295 E Y H, Li C D. A study on bending vibration and counter measures to reduce vibration of automotive powertrain[J]. Automotive Engineering, 1998,20(5):290-295(in Chinese) [5] 方传流,冯振东,吕振华.汽车动力传动系扭振的固有特性和结构修改控制措施分析[J].汽车工程,1993,15(1):9-18 Fang C L, Feng Z D, L? Z H. An investigation into the natural characteristics and structural modification control of torsional vibration of automotive power train system[J]. Automotive Engineering, 1993,15(1):9-18(in Chinese) [6] 蔡艳平,李艾华,石林锁,等.Hilbert解调技术在柴油机失火故障诊断中的应用[J].机械科学与技术,2009,28(10):1349-1352 Cai Y P, Li A S, Shi L S, et al. Application of Hilbert demodulation to misfire fault diagnosis of a diesel engine[J]. Mechanical Science and Technology for Aerospace Engineering, 2009,28(10):1349-1352(in Chinese) [7] 张代胜,王浩.基于灵敏度分析的汽车动力传动系扭振特性优化[J].中国机械工程,2013,24(5):685-689 Zhang D S, Wang H. Optimization of vehicle drivetrain torsional vibration characteristics based on sensitivity analysis[J]. China Mechanical Engineering, 2013,24(5):685-689(in Chinese) [8] 史雷鸣,程学文,邓亚东,等.货车传动轴动平衡研究[J].机械传动,2012,36(5):67-70 Shi L M, Cheng X W, Deng Y D, et al. Study on the dynamic balance of drive shaft in automobile carrier[J]. Journal of Mechanical Transmission, 2012,36(5):67-70(in Chinese) [9] 王昆,黄月芹,周喜格,等.商用车传动轴动平衡问题研究[J].公路与汽运,2015,(5):10-12 Wang K, Huang Y Q, Zhou X G, et al. Study on the shaft dynamic balance of commercial vehicles[J]. Highways & Automotive Applications, 2015,(5):10-12(in Chinese) [10] Liu C Q, Orzechowski J. Axle imbalance measurement and balancing strategies[R]. SAE Technical Paper 2007-01-2238, 2007 [11] Liu C Q, Henton G, Orzechowski J, et al. Measurement of transfer case imbalance[R]. SAE Technical Paper 2005-01-2297, 2005 [12] 庞剑,谌刚,何华.汽车噪声与振动-理论与应用[M].北京:北京理工大学出版社,2006 Pang J, Chen G, He H. Automotive noise and vibration-principle and application[M]. Beijing:Beijing Institute of Technology Press, 2006(in Chinese) [13] 杨建刚.旋转机械振动分析与工程应用[M].北京:中国电力出版社,2007 Yang J G. Vibration analysis and engineering application of rotating machinery[M]. Beijing:China Electric Power Press, 2007(in Chinese) [14] Crolla D, Mashadi B. Vehicle powertrain systems:Integration and Optimization[M]. Hoboken, New Jersey:Wiley Press, 2012 [15] Sinha J K. Vibration analysis, instruments, and signal processing[M]. Boca Raton:CRC Press, 2014
点击查看大图
计量
- 文章访问数: 232
- HTML全文浏览量: 36
- PDF下载量: 16
- 被引次数: 0