Assembly Precision Prediction Method of Numerical Control Machine Tools based on Meta-action
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摘要: 装配是保证产品质量的重要环节,而装配精度是装配过程的重要度量指标。为预测数控机床最终装配精度,利用“功能-运动-动作(Function-Movement-Action,FMA)”的功能分解原则对机床的装配过程进行结构化分析,将机床分解至基本动作单元-元动作;构建基于元动作的装配误差传递层次架构图,清晰地表达了各装配单元间的装配关系及几何特征之间的逻辑关系;以几何特征误差在装配过程中的传递与积累为基础,构建多层次状态空间模型预测数控机床最终装配精度;以某数控加工中心的Z轴进给功能装配单元为例,验证了该方法在机床装配误差预测中的可行性。Abstract: Assembly is a key of product quality assurance, and assembly precision is an important measurement index in assembling process. There were four steps to predict assembly precision of NC machine. Firstly, the functional decomposition approach “function-motion-action” was used to analyze its assembly process structurally, then it was decomposed down into basic action, i.e. meta-action. Secondly, in order to express the assembly relationship between the assembly units and the logical relationship between the geometry features, the frame chart of assembly errors propagation via meta-action was constructed. Thirdly, the multi-level model for state space was built to predict final assembly precision of NC machine on the basis of the propagation and accumulation of geometry errors. Finally, the effectiveness of multi-level model for state space was demonstrated by an example of Z axis feed function assembly unit from a certain machining center.
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Key words:
- FMA functional decomposition /
- meta-action /
- assembly errors /
- model for state space
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