Research on Kinematics and Dynamics of New-mode 200 kN Double-motor Servo Direct Driving Turret Press
-
摘要: 提出新型200 kN双电机螺旋副直驱式回转头压力机的设计方案,基于两个独立的开关磁通交流伺服电机来直接驱动两个螺母独立运动。分析了该新型压力机工作时的运动学和动力学特性,并论述了其换模工况与冲压工况的工作内涵与设计要点。最后,建立了该新型压力机主传动系统在完成刻印与冲压两种工艺需求时的动力学和运动学分析模型,以及针对公称压力200 kN的回转头压力机两个开关磁通电机的额定转速与额定转矩的设计计算,并运用MATLAB软件进行仿真模拟,对设计结果进行了工程验证。
-
关键词:
- 回转头压力机 /
- 交流伺服 /
- 开关磁通永磁同步电机 /
- 丝杠螺母副 /
- 运动学分析
Abstract: This paper came up with a project on the new-mode 200 kN double-motor servo direct driving turret press, in which two AC servo motors with switches in magnetic flux directly drive two nuts to move independently. The press's working features from the perspective of dynamics and kinematics is analyzed. Besides, its working content and designing focus have also been expounded under two different operation conditions-changeover and punch-press. Finally, kinetic and dynamic models are established when main driving systems of turret presses conducted technical demand of mint-marking and stamping. With a turret press under the nominal pressure of 200 kN, the design and calculation of rated speed and rated load torque of two motors of magnetic flux are also finished. With the MATLAB software, engineering verification has been completed on the design results. -
[1] 鲁文其,胡育文,梁骄雁.伺服压力机用永磁交流伺服系统驱动特性[J].电工技术学报,2011,26(4):26-31,39 Lu W Q, Hu Y W, Liang J Y. Analysis of drive performance of permanent magnet AC servo system for servo press[J]. Transactions of China Electrotechnical Society, 2011,26(4):26-31,39(in Chinese) [2] 樊索,莫健华,叶春生.伺服压力机机械负载模拟系统的设计[J].机械科学与技术,2015,34(6):877-880 Fan S, Mo J H, Ye C S. Design of the mechanical loads emulation for servo press[J]. Mechanical Science and Technology for Aerospace Engineering, 2015,34(6):877-880(in Chinese) [3] 尚万峰,赵升吨.伺服压力机加工工艺的Bezier模型及其优化研究[J].西安交通大学学报,2012,46(3):31-35 Shang W F, Zhao S D. Servo press processing Bezier-model with optimum[J]. Journal of Xi'an Jiaotong University, 2012,46(3):31-35(in Chinese) [4] 夏敏,向华,庄新村,等.基于伺服压力机的板料成形研究现状与发展趋势[J].锻压技术,2013,38(2):1-5,13 Xia M, Xiang H, Zhuang X C, et al. Research status and development tendency of sheet metal forming using servo press[J]. Forging & Stamping Technology, 2013,38(2):1-5,13(in Chinese) [5] 邱瑛,李为民,魏智.三角肘杆伺服压力机性能研究与仿真[J].机械设计,2014,31(7):22-24,46 Qiu Y, Li W M, Wei Z. Simulation and performance study on triangular elbow servo press[J]. Journal of Machine Design, 2014,31(7):22-24,46(in Chinese) [6] 赵纯,王幼民,陶庭鸿,等.伺服压力机液压系统设计及其免疫控制方法的研究[J].机械科学与技术,2012,31(11):1851-1854,1859 Zhao C, Wang Y M, Tao T H, et al. Exploring servo pressure hydraulic system design and its immune-particle swarm optimization control algorithm[J]. Mechanical Science and Technology for Aerospace Engineering, 2012,31(11):1851-1854,1859(in Chinese) [7] Osakada K, Mori K, Altan T, et al. Mechanical servo press technology for metal forming[J]. CIRP Annals-Manufacturing Technology, 2011,60(2):651-672 [8] 宋清玉,郭宝峰,李建,等.伺服压力机柔性加减速控制算法[J].农业机械学报,2013,44(6):269-273 Song Q Y, Guo B F, Li Jian, et al. Flexible acceleration and deceleration control algorithm for servo press[J]. Transactions of the Chinese Society for Agricultural Machinery, 2013,44(6):269-273(in Chinese) [9] 渠聚鑫,夏琴香,龙晓斌,等.伺服压力机主传动及其控制技术的研究进展[J].锻压技术,2014,39(10):89-97 Qu J X, Xia Q X, Long X B, et al. Research development on the main drive system and control technologies of servo press[J]. Forging & Stamping Technology, 2014,39(10):89-97(in Chinese) [10] 俞伟洋,叶春生.基于MATLAB的四连杆伺服压力机控制求解[J].锻压技术,2015,40(9):69-73 Yu W Y, Ye C S. Research on the control solving of four-bar link servo press based on MATLAB[J]. Forging & Stamping Technology, 2015,40(9):69-73(in Chinese) [11] 余俊,张李超,史玉升,等.机械多连杆伺服压力机控制系统研究与实现[J].锻压技术,2014,39(12):87-92 Yu J, Zhang L C, Shi Y S, et al. Research and implementation on control system of mechanical multi-link servo press[J]. Forging & Stamping Technology, 2014,39(12):87-92(in Chinese) [12] 王红军,陈佳鑫,邹湘军,等.SimulationX及硬件在环仿真在伺服压力机设计和研究中的应用[J].机械工程学报,2012,48(6):51-56 Wang H J, Chen J X, Zou X J, et al. Application of SimulationX and hardware-in-the-loop in design and research of servo precision press[J]. Journal of Mechanical Engineering, 2012,48(6):51-56(in Chinese) [13] 邵中魁,赵升吨,刘辰,等.机械压力机行程调节方式合理性探讨[J].锻压装备与制造技术,2012,47(4):8-13 Shao Z K, Zhao S D, Liu C, et al. Discussion of rationality of stroke adjusting method for mechanical press[J]. China Metalforming Equipment & Manufacturing Technology, 2012,47(4):8-13(in Chinese) [14] 乃舜峰,章争荣,孙友松,等.伺服压力机三角肘杆传动机构的优化设计[J].现代制造工程,2014,(3):1-4 Nai S F, Zhang Z R, Sun Y S, et al. Optimization design of triangle toggle rod construction for servo press[J]. Modern Manufacturing Engineering, 2014,(3):1-4(in Chinese) [15] 赵升吨,张宗元,张贵成,等.回转头压力机交流伺服直驱方式的研究[J].锻压装备与制造技术,2013,48(6):19-22 Zhao S D, Zhang Z Y, Zhang G C, et al. Research of AC servo direct driving system of CNC turret punch press[J]. China Metalforming Equipment & Manufacturing Technology, 2013,48(6):19-22(in Chinese) [16] 汤世松,仲太生,罗素萍,等.多连杆伺服压力机控制系统的设计[J].锻压技术,2013,38(4):97-100 Tang S S, Zhong T S, Luo S P, et al. Design of control system for multi-link servo press[J]. Forging & Stamping Technology, 2013,38(4):97-100(in Chinese) [17] 索来春,燕申武,张星,等.开关磁通永磁同步电机的结构参数研究[J].现代电子技术,2010,(21):162-164 Suo L C, Yan S W, Zhang X, et al. Study on structure parameters of flux-switching permanent magnet synchronous Motor[J]. Modern Electronics Technique, 2010,(21):162-164(in Chinese) [18] 梁锦涛,赵升吨,谢嘉,等.用于机械压力机伺服直驱的开关磁通永磁电机的设计与优化[J].锻压装备与制造技术,2013,48(6):23-27 Liang J T, Zhao S D, Xie J, et al. Design and optimization of flux switching permanent magnet motor for servo direct driving mechanical press[J]. China Metalforming Equipment & Manufacturing Technology, 2013,48(6):23-27(in Chinese)
点击查看大图
计量
- 文章访问数: 164
- HTML全文浏览量: 25
- PDF下载量: 13
- 被引次数: 0