Base Matching Considering Influence of Weld Seam on Formability of TWBs
-
摘要: 运用数值模拟的方法并结合胀形试验分别研究了同质差厚拼焊板在不同板厚比以及异质等厚拼焊板在不同强度比情况下,焊缝参数对拼焊板成形能力的影响规律,确定了焊缝对拼焊板成形能力产生主要影响的板厚比及强度比范围。结果表明:焊缝对拼焊板成形能力的影响是具有一定母材匹配范围的。当板厚比或强度比小于1.3时,焊缝是影响拼焊板成形能力的主要因素,应从改善焊缝性能方面着手提高拼焊板成形能力;当板厚比或强度比达到或大于1.3时,母材差异程度是影响拼焊板成形能力的主要因素,应从合理搭配母材以及优化成形工艺方面着手设计拼焊板。Abstract: The influence of the weld seam parameters on the formability of tailor welded blanks (TWBs) with same material and different gage under different base material thickness ratio as well as different material and same gage under different strength ratio was studied with numerical simulation techniques combining with the dome test, and to determine the thickness ratio and strength ratio of weld seam as the major effecting factor on formability of TWBs. The results show that the influence of the weld seam on the formability of TWBs has a matching scope of the base. At the thickness ratio or strength ratio of base below 1.3, the weld seam is the major effecting factor on formability of TWBs, and which will improve the property of weld seam so as to enhance the formability of TWBs. At the thickness ratio or strength ratio of base above 1.3, the deviation level of base is the major effecting factor on the formability of TWBs, and which will be reasonable for combining the base with the processing optimization of TWBs.
-
Key words:
- tailor welded blanks /
- weld seam /
- strength ratio /
- thickness ratio
-
[1] Abbasi M, Ketabchi M, Shakeri H R, et al. Formability enhancement of galvanized IF-steel TWB by modification of forming parameters[J]. Journal of Materials Engineering and Performance, 2012,21(4):564-571 [2] Babu K V, Narayanan R G, Kumar G S. An expert system for predicting the deep drawing behavior of tailor welded blanks[J]. Expert Systems with Applications, 2010,37(12):7802-7812 [3] Panda S K, Li J, Hernandez V H B, et al. Effect of weld location, orientation, and strain path on forming behavior of AHSS tailor welded blanks[J]. Journal of Engineering Materials and Technology, 2010,132(4):041003 [4] Bandyopadhyay K, Panda S K, Saha P. Investigations into the influence of weld zone on formability of fiber laser-welded advanced high strength steel[J]. Journal of Materials Engineering and Performance, 2014,23(4):1465-1479 [5] 陈水生,林建平,王裕清.车辆激光拼焊板失效模式预测及有限元验证[J].农业工程学报,2013,29(12):57-63 Chen S S, Lin J P, Wang Y Q. Prediction of failure modes and finite element verification of laser tailor welded blanks for vehicle[J]. Transactions of the Chinese Society of Agricultural Engineering, 2013,29(12):57-63(in Chinese) [6] 陈水生,林建平.焊缝位置对拼焊板拉伸行为影响的解析预测[J].材料工程,2011,(10):33-37 Chen S S, Lin J P. An analytical model to predict the effect of weld location on tensile behaviors of tailor welded blanks[J]. Journal of Materials Engineering, 2011,(10):33-37(in Chinese) [7] Abbasi M, Ketabchi M, Ramazani A, et al. Investigation into the effects of weld zone and geometric discontinuity on the formability reduction of tailor welded blanks[J]. Computational Materials Science, 2012, 59:158-164 [8] GB/T 15825.8-1995金属薄板成形性能与试验方法成形极限图(FLD)试验[S] GB/T 15825.8-1995 Sheet metal formability and test methods-forming limit diagram (FLD) test[S] [9] 甘勇,李加星,李宏钊.压边力对拼焊板成形性能的影响研究[J].机械设计与制造,2015,(1):137-140 Gan Y, Li J X, Li H Z. The study of blank holder force in formability of tailor welded blank[J]. Machinery Design & Manufacture, 2015,(1):137-140(in Chinese) [10] Narayanan R G, Narasimhan K. Predicting the forming limit strains of tailor-welded blanks[J]. The Journal of Strain Analysis for Engineering Design, 2008,43(7):551-563 [11] 林建平,胡巧声,邬晔佳,等.激光拼焊板焊缝仿真处理方式研究[J].塑性工程学报,2009,16(6):113-118 Lin J P, Hu Q S, Wu Y J, et al. Investigation on the ways of simulation treatment for the welding joint of tailor welded blanks[J]. Journal of Plasticity Engineering, 2009,16(6):113-118(in Chinese) [12] Panda S K, Kumar D R. Experimental and numerical studies on the forming behavior of tailor welded steel sheets in biaxial stretch forming[J]. Materials & Design, 2010,31(3):1365-1383 [13] 甘勇,王瀚超,伍建伟,等.母材板厚差异对直线焊缝拼焊板成形能力的影响规律[J].锻压技术,2014,39(8):119-124 Gan Y, Wang H C, Wu J W, et al. Influence principles of formability for linear-weld-line tailor-weld blanks with different thicknesses of base metals[J]. Forging & Stamping Technology, 2014,39(8):119-124(in Chinese) [14] Li Y H, Lin J P. Experimental and numerical investigations of constraint effect on deformation behavior of tailor-welded blanks[J]. Journal of Materials Engineering and Performance, 2015,24(8):2957-2969 [15] 甘勇,王瀚超,郭颖颖,等.焊缝形式对拼焊板冲压性能的影响研究[J].锻压技术,2014,39(10):32-37 Gan Y, Wang H C, Guo Y Y, et al. Research on the influence of weld-line shapes on TWBs forming properties[J]. Forging & Stamping Technology, 2014,39(10):32-37(in Chinese)
点击查看大图
计量
- 文章访问数: 171
- HTML全文浏览量: 29
- PDF下载量: 4
- 被引次数: 0