A Method of Tools' Positioning in the Complete Processes Based on the Approximate Blank Configuration
-
摘要: 进行板料成形的全工序仿真时,常因为工具的错误定位引起板料与工具间的初始穿透,导致求解失败。先将初始板料网格向凹模网格投影,然后采用建立滑动约束面的方法进行网格光顺,能够快速计算后续工序的近似板料构形,基于近似板料构形能够获得理想的工具初始定位。结合求解器的定位功能进行工具定位调整,实现了工具的准确定位,解决了全工序仿真中的初始穿透难题。通过对现代汽车前翼子板的成形进行全工序仿真,验证了本文方法的可行性。Abstract: During the complete stamping process simulation of sheet metal forming,initial penetration between sheet metal and tools is frequently caused because of inaccurate positioning for tools which leads to the failure of problem-solving. The initial blank mesh will be projected to die mesh and then be smoothed by mesh smoothing method with sliding constraint surface. It can quickly indicate an approximate configuration of blank in next stage and then an ideal initial positioning for tools can be obtained. With the positioning function of the solver,tools' po-sitioning can be adjusted. In this way,the accurate positioning for tools can be realized and the difficult problem of initial penetration during the complete stamping process is solved. The feasibility of the method in this essay has been proved by complete stamping process simulation of front fender form Hyundai Motor.
-
Key words:
- computer simulation /
- high strength steel /
- metal forming
-
[1] 陈文亮.板料成形 CAE 分析教程[M]. 北京:机械工业出版社,2005: 5-7 Chen W L. CAE analysis of sheet metal forming[M]. Beijing: China Machine Press,2005: 5-7 (in Chinese) [2] 崔令江.汽车覆盖件冲压成形技术[M]. 北京:机械工业出版社,2003: 6-7 Cui L J. Technology of automobile panel stamping forming[M]. Beijing: China Machine Press,2003: 6-7(in Chinese) [3] 张晓静,周贤宾,李新军,等.汽车覆盖件多工步成形数值模拟技术研究[J]. 塑性工程学报,2001,(6): 25-30 Zhang X J,Zhou X B,Li X J,et al. Numerical simulation technology on multi-operation sheet forming process[J]. Journal of Plasticity Engineering,2001,(6): 25-30 (in Chinese) [4] 白笛,周贤宾,李东升.板材多工步成形中切边工序的数值模拟技术研究[J]. 塑性工程学报,2004,11(6): 20-24 Bai D,Zhou X B,Li D S. Numerical simulation tech-nique on trimming process of sheet metal multi-operation forming[J]. Journal of Plasticity Engineering,2004,11(6): 20-24 (in Chinese) [5] 杜亭.面向冲压全工序与设计全流程的板料成形模拟系统[D]. 武汉:华中科技大学,2008 Du T. A sheet forming simulation system applied to complete stamping process and whole development process[D]. Wuhan:Huazhong University of Science and Technology,2008 (in Chinese) [6] 章志兵,柳玉起,杜亭,等.基于快速仿真方法的多工位级进模条料设计[J]. 中国机械工程,2010,21(5):611-614 Zhang Z B,Liu Y Q,Du T,et al. Strip layout design of progressive die based on fast numerical simulation[J]. China Mechanical Engineering,2010,21(5): 611-614(in Chinese) [7] 鲍益东,王秋菊,陈文亮.三维复杂零件修边线快速预示方法[J]. 机械工程学报,2011,47(24): 38-43 Bao Y D,Wang Q J,Chen W L. Fast prediction method of trimming line for 3d complex part[J]. Journal of Mechanical Engineering,2011,47(24): 38-43 (in Chinese) [8] 金博,郭立,于瑞云.计算几何及应用[M]. 哈尔滨:哈尔滨工业大学出版社,2012: 13-14 Jin B,Guo L,Yu R Y. Computational geometry and it's application [M]. Harbin: Harbin Institute of Technology Press,2012: 13-14 (in Chinese) [9] Liu G R,Quek S S. 有限元法实用教程[ M]. 龙述尧,侯淑娟,钱长照.长沙: 湖南大学出版社,2004: 114-122 Liu G R,Quek S S. A practical corse of the finite element method[M]. Long S Y,Hou S J,Qian C Z.Changsha:Hunan University Press,2004: 114-122 [10] 鲍益东,杜国康,陈文亮,等.冲压成形模拟中有限元方程组求解算法[J]. 南京航空航天大学学报,2009,41(5): 606-610 Bao Y D,Du G K,Chen W L,et al. Solving algorithm for finite element equations in sheet metal forming simu-lation[J]. Journal of Nanjing University of Aeronautics and Astronautics,2009,41(5): 606-610 (in Chinese) [11] LS-DYNA keyword user's manual volume (1). Livermore Software Technology Corporation,2011
点击查看大图
计量
- 文章访问数: 235
- HTML全文浏览量: 28
- PDF下载量: 4
- 被引次数: 0