Volume 43 Issue 3
Mar.  2024
Turn off MathJax
Article Contents
LIU Zhicheng, KANG Huimin, LIU Houcai, OUYANG Puren, CUI Zhengjie, DUAN Lianghui. Welding Path Planning Design and Simulation Analysis of Arc Welding Robot for V-shaped Groove[J]. Mechanical Science and Technology for Aerospace Engineering, 2024, 43(3): 457-465. doi: 10.13433/j.cnki.1003-8728.20220225
Citation: LIU Zhicheng, KANG Huimin, LIU Houcai, OUYANG Puren, CUI Zhengjie, DUAN Lianghui. Welding Path Planning Design and Simulation Analysis of Arc Welding Robot for V-shaped Groove[J]. Mechanical Science and Technology for Aerospace Engineering, 2024, 43(3): 457-465. doi: 10.13433/j.cnki.1003-8728.20220225

Welding Path Planning Design and Simulation Analysis of Arc Welding Robot for V-shaped Groove

doi: 10.13433/j.cnki.1003-8728.20220225
  • Received Date: 2021-12-23
  • Publish Date: 2024-03-25
  • In order to solve the welding deformation problem of the arc welding robot facing the V-shaped groove of the medium and thick plate, by analyzing the characteristics of traditional layer-by-layer stacking welding, which is easy to cause heat accumulation and leads to welding deformation, a combination of V-shaped cross-section projection trajectory, spatial parallel reciprocating trajectory (SPRT) and spatial contour offset trajectory (SCOT) are combined to establish V-shaped welding layer to achieve rapid heat dissipation during welding process. At the same time, on the basis of establishing the analytical expressions of the trajectory equations, the advantages and disadvantages of the SPRT and the SCOT and the traditional layer-by-pass welding are compared and analyzed by Simufact Welding and MATLAB simulation software. To further verify the feasibility, the FANUC industrial robot was used for experiments. The simulation and test results show that based on the deformation of the parts in the y and z axis directions, the SPRT and SCOT are better than the traditional layer-by-layer welding method, and the SCOT is better than the SPRT. However, in the SPRT, the spatial pose adjustment of the robot end effector is relatively simple, the introduction error is small, and the control precision is high during the orbit transformation process, which is more suitable for narrow and short V-grooves; and the SCOT is more suitable for the wider and longer V-grooves.
  • loading
  • [1]
    XU F J, XIAO R Q, HOU Z, et al. Multi-layer multi-pass welding of medium thickness plate: technologies, advances and future prospects[M]//CHEN S B, ZHANG Y M, FENG Z L. Transactions on Intelligent Welding Manufacturing. Singapore: Springer, 2021: 3-33.
    [2]
    ZHANG H B, LU H, WANG S J, et al. Welding path planning algorithm for medium-thick plate based on process parameters[C]//Proceedings of the 2021 IEEE 5th Advanced Information Technology, Electronic and Automation Control Conference. Chongqing: IEEE, 2021: 1142-1146.
    [3]
    成利强, 王天琪, 侯仰强, 等. 中厚板V形坡口多层多道焊机器人焊接技术研究[J]. 焊接, 2018(2): 10-13.

    CHENG L Q, WANG T Q, HOU Y Q, et al. Robot welding technology of V groove for heavy plate based on multi layer and multi pass welding[J]. Welding & Joining, 2018(2): 10-13. (in Chinese)
    [4]
    ZHANG H J, LU H Z, CAI C B, et al. Robot path planning in multi-pass weaving welding for thick plates[M]//TARN T J, CHEN S B, FANG G. Robotic Welding, Intelligence and Automation. Berlin: Springer, 2011: 351-359.
    [5]
    张华军. 大厚板高强钢双面双弧焊新工艺及机器人自动化焊接技术[D]. 哈尔滨: 哈尔滨工业大学, 2009.

    ZHANG H J. New technology of double-shded double arc welding and robot automatic welding for large thick plates of high strength steel[D]. Harbin: Harbin Institute of Technology, 2009. (in Chinese)
    [6]
    郑银湖, 宋永胜, 邓静. 基于simufact. welding的中厚板多层多道焊数值模拟分析[J]. 电子世界, 2021(5): 95-97.

    ZHENG Y H, SONG Y S, DENG J. Numerical simulation analysis of multi-layer and multi pass welding of medium and heavy plate based on simulact. welding[J]. Electronics World, 2021(5): 95-97. (in Chinese)
    [7]
    杨光远. 多层多道焊路径自动规划及双机器人协调研究[D]. 哈尔滨: 哈尔滨工业大学, 2008.

    YANG G Y. Automatic path planning of multi-pass welding and research on double-robotic coordination[D]. Harbin: Harbin Institute of Technology, 2008. (in Chinese)
    [8]
    FENG G J, WANG Y F, LUO W Z, et al. Comparison of welding residual stress and deformation induced by local vacuum electron beam welding and metal active gas arc welding in a stainless steel thick-plate joint[J]. Journal of Materials Research and Technology, 2021, 13: 1967-1979. doi: 10.1016/j.jmrt.2021.05.105
    [9]
    杨广臣, 薛忠明, 张彦华. 厚板多层多道焊角变形分析方法[J]. 焊接学报, 2004, 25(1): 115-118. doi: 10.3321/j.issn:0253-360X.2004.01.030

    YANG G C, XUE Z M, ZHANG Y H. Prediction of angular distortion in thick plate multi-pass weld[J]. Journal of Welding, 2004, 25(1): 115-118. (in Chinese) doi: 10.3321/j.issn:0253-360X.2004.01.030
    [10]
    胡啸, 崔川, 陈纬, 等. 厚板大坡口多层多道焊接轨迹规划算法[J]. 热加工工艺, 2022, 51(15): 102-106. doi: 10.14158/j.cnki.1001-3814.20202219

    HU X, CUI C, CHEN W, et al. Trajectory planning algorithm for thick plate multi-layer multi-pass welding with large groove[J]. Hot Working Technology, 2022, 51(15): 102-106. (in Chinese) doi: 10.14158/j.cnki.1001-3814.20202219
    [11]
    SHAHABI M, GHARIBLU H, BESCHI M, et al. Path planning methodology for multi-layer welding of intersecting pipes considering collision avoidance[J]. Robotica, 2021, 39(6): 945-958. doi: 10.1017/S026357472000082X
    [12]
    温永策. 厚板机器人多层多道焊接路径规划研究[D]. 济南: 山东大学, 2019.

    WEN Y C. Study on path planning of multi-layer and multi-pass Robotic Welding for thick plate[D]. Ji′nan: Shandong University, 2019. (in Chinese)
    [13]
    柏久阳, 王计辉, 林三宝, 等. 电弧増材制造厚壁结构焊道间距计算策略[J]. 机械工程学报, 2016, 52(10): 97-102. doi: 10.3901/JME.2016.10.097

    BAI J Y, WANG J H, LIN S B, et al. Model for multi-beads overlapping calculation in GTA-additive manufacturing[J]. Journal of Mechanical Engineering, 2016, 52(10): 97-102. (in Chinese) doi: 10.3901/JME.2016.10.097
    [14]
    SURYAKUMAR S, KARUNAKARAN K P, BERNARD A, et al. Weld bead modeling and process optimization in hybrid layered manufacturing[J]. Computer-Aided Design, 2011, 43(4): 331-344. doi: 10.1016/j.cad.2011.01.006
    [15]
    SUN S J, LIN H, ZHENG L M, et al. A real-time and look-ahead interpolation methodology with dynamic B-spline transition scheme for CNC machining of short line segments[J]. The International Journal of Advanced Manufacturing Technology, 2016, 84(5): 1359-1370.
    [16]
    陈洁, 王玉华, 朱振新, 等. 厚板Invar合金多层多道焊反变形数值模拟[J]. 焊接学报, 2019, 40(4): 84-89. doi: 10.12073/j.hjxb.2019400105

    CHEN J, WANG Y H, ZHU Z X, et al. Numerical simulation of multi-layer and multi-passes welding anti-deformation for thick plate Invar alloy[J]. Transactions of the China Welding Institution, 2019, 40(4): 84-89. (in Chinese) doi: 10.12073/j.hjxb.2019400105
  • 加载中

Catalog

    通讯作者: 陈斌, bchen63@163.com
    • 1. 

      沈阳化工大学材料科学与工程学院 沈阳 110142

    1. 本站搜索
    2. 百度学术搜索
    3. 万方数据库搜索
    4. CNKI搜索

    Figures(12)  / Tables(4)

    Article views (46) PDF downloads(1) Cited by()
    Proportional views

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return