Simulation and Experiment Study of the Turning Regenerative Chatter for Nickel-based Superalloy GH4169 with PCBN Tool

Hu Zihua; Sha Peng; Luo Sheng; Chen Xiaogao

doi:10.13433/j.cnki.1003-8728.2016.0218

Volume 35 Issue 2

Feb. 2016

Turn off MathJax

Article Contents

Article Navigation > Mechanical Science and Technology for Aerospace Engineering > 2016 > 35(2): 260-266

Hu Zihua, Sha Peng, Luo Sheng, Chen Xiaogao. Simulation and Experiment Study of the Turning Regenerative Chatter for Nickel-based Superalloy GH4169 with PCBN Tool[J]. Mechanical Science and Technology for Aerospace Engineering, 2016, 35(2): 260-266. doi: 10.13433/j.cnki.1003-8728.2016.0218

Citation:

Hu Zihua, Sha Peng, Luo Sheng, Chen Xiaogao. Simulation and Experiment Study of the Turning Regenerative Chatter for Nickel-based Superalloy GH4169 with PCBN Tool[J]. Mechanical Science and Technology for Aerospace Engineering, 2016, 35(2): 260-266. doi: 10.13433/j.cnki.1003-8728.2016.0218

Citation:

PDF( 1216 KB)

Simulation and Experiment Study of the Turning Regenerative Chatter for Nickel-based Superalloy GH4169 with PCBN Tool

doi: 10.13433/j.cnki.1003-8728.2016.0218

1.
School of Mechanical Engineering, Xiangtan University, Hu'nan Xiangtan 411105, China;
2.
Department of R & D Centers and Applications, Zhuzhou Cemented Carbide Cutting Tools Co., Ltd., Hu'nan Zhuzhou 412007, China

Received Date: 2014-03-30
Publish Date: 2016-02-05

Abstract

Abstract

Contraposed the vibrational impacts on the cutting process efficiency and quality in the turning of nickel-based superalloy GH4169, a method was presented for valid judgment of cutting condition which is according to the cutting parameter. The two-degrees-freedom turning vibration model was primarily established. Then the test of modal analysis was conducted by hammering method for numerical control lathe tool system, the parameters such as the first frequency, modal damping, modal stiffness, modal mass and so on had been measured. The model to simulate the cutting process was designed based on MATLAB/Simulink platform. The stable limit cutting depth and main vibration direction of the flutter were predicted according to the simulation results. At last, the experiment of varying cutting depth was carried out with PCBN tool which verified the correction of simulation. To sum up, the simulation model has certain references in the prediction of the regenerative chatter and the optimization of cutting process for nickel-based superalloy GH4169.
- Nickel-based superalloy,
- PCBN cutting tool,
- Regenerative Chatter,
- stable limit cutting depth,
- test of modal analysis

FullText(HTML)

References(19)

References

[1]	Erturk A, Ozguven H N, Budak E. Analytical modeling of spindle-tool dynamics on machine tools using Timoshenko beam model and receptance coupling for the prediction of tool point FRF[J]. International Journal of Machine Tools and Manufacture, 2006,46(15):1901-1912
[2]	Thompson R A. On the doubly regenerative stability of a grinder:the effect of contact stiffness and wave filtering[J]. Journal of Engineering for Industry, 1992,114(1):53-60
[3]	Nalbant M, Altn A, Gokkaya H. The effect of coating material and geometry of cutting tool and cutting speed on machinability properties of Inconel 718 super alloys[J]. Materials & Design, 2007,28(5):1719-1724
[4]	刘维伟,李晓燕,万旭生,等.H4169高速车削参数对加工表面完整性影响研究[J].机械科学与技术,2013,32(8):1903-1907 Liu W W, Li X Y, Wan X S, et al. The effects of turning parameters on machining surface integrity in high speed turning GH4169[J]. Mechanical Science and Technology for Aerospace Engineering, 2013,32(8):1903-1907(in Chinese)
[5]	詹春辉,计伟,李克强,等.陶瓷圆刀片车削GH4169机理研究及工艺优化[J].航空制造技术,2011,(14):89-92 Zhan C H, Ji W, Li K Q, et al. Mechanism research and process optimization of turning GH4169 with ceramic circular insert[J]. Aeronautical Manufacturing Technology, 2011,(14):89-92(in Chinese)
[6]	Chou Y S, Barash M M. Review on hard turning and CBN cutting tools[C]//Proceedings of the 1st International Machining and Grinding Conference, Dearborn, MI:Society of Mfg. Engineers, 1995:951-62
[7]	宋庭科,李嫚,张弘弢.PCBN刀具车削镍基高温合金切削性能研究[J].金刚石与磨料磨具工程,2011,31(1):70-73 Song T K, Li M, Zhang H T. Research on the cutting property of polycrystalline carbide boron nitride (PCBN) tools in turning nickel-based superalloy GH4169[J]. Diamond & Abrasives Engineering, 2011,31(1):70-73(in Chinese)
[8]	于静,倪清泉,赵琰巍,等.PCBN刀具切削镍基高温合金刀具磨损的试验研究[J].工具技术,2013,47(3):18-21 Yu J, Ni Q Q, Zhao Y W, et al. Tool wear experiment research of PCBN tools turning nickel-based superalloy[J]. Tool Engineering, 2013,47(3):18-21(in Chinese)
[9]	Pawade R S, Joshi S S, Brahmankar P K. Effect of machining parameters and cutting edge geometry on surface integrity of high-speed turned inconel 718[J]. International Journal of Machine Tools and Manufacture, 2008,48(1):15-28
[10]	Gradisek J, Kalveram M, Insperger T, et al. On stability prediction for milling[J]. International Journal of Machine Tools and Manufacture, 2005,45(7-8):769-781
[11]	赵宏伟,王晓军,于骏一.再生型机床切削颤振系统稳定性极限预测[J].精密制造与自动化,2003,(S1):62-64,67 Zhao H W, Wang X J, Yu J Y. Prediction of stability limits for regenerative machining chatter system[J]. Grinder and Grinding, 2003,(S1):62-64,67(in Chinese)
[12]	李金华,谢华龙,盛忠起,等.数控车削过程再生型颤振稳定性建模与仿真[J].东北大学学报(自然科学版),2013,34(1):118-122 Li J H, Xie H L, Sheng Z Q, et al. Modeling and simulation of regenerative chatter stability in CNC lathing process[J]. Journal of Northeastern University (Natural Science), 2013,34(1):118-122(in Chinese)
[13]	张勇,合烨,陈小安.基于MATLAB/Simulink再生车削颤振仿真研究[J].机械研究与应用,2013,26(2):23-26 Zhang Y, He Y, Chen X A. Simulation analysis on the cylindrical turning based on MATLAB/Simulink[J]. Mechanical Research & Application, 2013,26(2):23-26(in Chinese)
[14]	黄强,张根保,张新玉,等.对再生型切削颤振模型的试验分析[J].振动工程学报,2008,21(6):547-552 Huang Q, Zhang G B, Zhang X Y, et al. Experimental analysis on regenerative chatter model[J]. Journal of Vibration Engineering, 2008,21(6):547-552(in Chinese)
[15]	Marsh E R, Schaut A G. Measurement and simulation of regenerative chatter in diamond turning[J]. Precision Engineering, 1998,22(4):252-257
[16]	王晓军.车削加工系统稳定性极限预测的研究[D].长春:吉林大学,2005 Wang X J. Study on the prediction of stability limits in turning[D]. Changchun:Jilin University, 2005(in Chinese)
[17]	Gradisek J, Kalveram M, Insperger T, et al. On stability prediction for milling[J]. International Journal of Machine Tools and Manufacture, 2005,45(7-8):769-781
[18]	吴拓.机械加工计算手册[M].北京:化学工业出版社,2012 Wu T. Handbook of mechanical processing calculation[M]. Beijing:Chemical Industry Press, 2012(in Chinese)
[19]	王先逵.机械制造工艺学[M].北京:机械工业出版社,2002 Wang X K. Machinery manufacturing technology[M]. Beijing:Machinery Industry Press, 2002(in Chinese)