论文:2023,Vol:41,Issue(5):1015-1023
引用本文:
殷冉皓, 刘东, 陈景庆, 韩顺, 王春旭, 厉勇, 王建国. 轴锻件的坯料优化与成形影响规律研究[J]. 西北工业大学学报
YIN Ranhao, LIU Dong, CHEN Jingqing, HAN Shun, WANG Chunxu, LI Yong, WANG Jianguo. Research on billet optimization and forming influence rule of shaft forging[J]. Journal of Northwestern Polytechnical University

轴锻件的坯料优化与成形影响规律研究
殷冉皓1, 刘东1, 陈景庆2, 韩顺3, 王春旭3, 厉勇3, 王建国1
1. 西北工业大学 材料学院, 陕西 西安 710072;
2. 江苏省无锡市新吴区梅村街道办事处, 江苏 无锡 214001;
3. 钢铁研究总院有限公司, 北京 100081
摘要:
采用Deform-2D等锻压成型数值模拟软件对C250钢的成型工艺参数进行仿真分析。通过对挤压成形过程坯料的金属流动规律、挤压过程中大头端、小头端和杆部应变区应变演化规律的研究对热处理工艺进行优化,研究了上模形状、挤压比(λ)、下模锥角(α4)、挤压速度(v)、坯料初始温度(T0)和定径带长度(H2)对于载荷峰值、锻件顶部内缩尺寸Z、大头端外径应变区宽度X、小头端应变区长度Y、杆部稳定区应变均匀性、出口温度均匀性和锻件大头端零件所在位置温度均匀性的影响规律。
关键词:    C250钢    热处理    模拟    机械性能   
Research on billet optimization and forming influence rule of shaft forging
YIN Ranhao1, LIU Dong1, CHEN Jingqing2, HAN Shun3, WANG Chunxu3, LI Yong3, WANG Jianguo1
1. School of Materials and Engineering, Northwestern Polytechnical University, Xi'an 710072, China;
2. Meicun Sub-District Office, Xinwu District, Wuxi City, Jiangsu Province, Wuxi 214001, China;
3. Central Iron and Steel Research Institute Co, Ltd, Beijing 100081, China
Abstract:
In this paper, DEFORM-2D numerical simulation software is used to simulate the forming process parameters of C250 steel. Through the optimization of the metal flow law of the billet in the extrusion forming process and the strain evolution law of the strain zone of the big end, small end and rod in the extrusion process, studied on shape and extrusion ratio (lambda), lower die cone Angle (α4) initial temperature, extrusion speed (v), block (T0) and the sizing zone length (H2) for the peak load, forgings at the top of the building size Z strain zone width X, small head, big head end diameter end strain zone length, stem region Y strain uniformity, outlet temperature uniformity and forging parts where the head end set the influence law of temperature uniformity. Finally, the experiment is verified.
Key words:    C250 steel    heat treatment    simulate    mechanical properties   
收稿日期: 2022-10-14     修回日期:
DOI: 10.1051/jnwpu/20234151015
基金项目: 国家自然科学基金(D5110210354)资助
通讯作者: 王建国(1988—),西北工业大学助理研究员,主要从事强塑性成形装备设计与工艺数值模拟研究。e-mail:jianguow@nwpu.edu.cn     Email:jianguow@nwpu.edu.cn
作者简介: 殷冉皓(1995—),西北工业大学博士研究生,主要从事塑性材料挤压与工艺数值模拟研究。
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