|
|
论文:2022,Vol:40,Issue(4):883-891 |
|
|
引用本文： |
|
|
陈季凌, 唐进元, 杨铎. 齿面粗糙度参数与接触应力的敏感性分析研究[J]. 西北工业大学学报 |
|
|
CHEN Jiling, TANG Jinyuan, YANG Duo. Study on sensitivity analysis of tooth surface roughness parameters and contact stress[J]. Northwestern polytechnical university |
|
|
|
|
|
|
|
| 齿面粗糙度参数与接触应力的敏感性分析研究 |
|
| 陈季凌1,2, 唐进元1,2, 杨铎1,2 |
|
1. 中南大学 机电工程学院, 湖南 长沙 410083;
2. 中南大学 高性能复杂制造国家重点实验室, 湖南 长沙 410083 |
| 摘要: |
| 对三维粗糙度参数的合理选用可以评估加工面的各项服役性能,而其过高的维度极大增加了选用的难度。为揭示三维粗糙度参数与齿面接触性能参数的关联规律,借助统计学相关分析理论探究其相关性,依据遗传算法优化的BP神经网络(GA-BP)构建预测模型,利用Morris和Sobol'全局敏感性分析方法对各参数进行定性、定量分析,筛选出对齿面接触性能影响程度最大的三维粗糙度参数,并确定其主次关系,解决了参数冗余问题,为齿面抗疲劳设计制造提供理论基础。研究结果表明,对轮齿接触最大剪应力与表面最大压力综合影响大小排列均为:算数平均高度(Sa)、峰部的实体体积(Vmp),其中Sa达到了强相关程度。 |
| 关键词:
齿轮
三维表面粗糙度
Morris方法
Sobol'方法
遗传算法
BP神经网络
|
|
| Study on sensitivity analysis of tooth surface roughness parameters and contact stress |
|
| CHEN Jiling1,2, TANG Jinyuan1,2, YANG Duo1,2 |
|
1. College of Mechanical and Electrical Engineering, Central South University, Changsha 410083, China;
2. State Key Laboratory of High Performance Complex Manufacturing, Central South University, Changsha 410083, China |
| Abstract: |
| The reasonable selection of three-dimensional roughness parameters can evaluate the service performance of the machined surface, and its excessively high dimension greatly increases the difficulty of selection. In order to reveal the correlation law between the 3D roughness parameters and the tooth surface contact performance parameters, the correlation analysis theory is used to explore the correlation, and the nonlinear mapping model is constructed by using the BP neural network, the genetic algorithm optimization and Morris and Sobol' two global sensitivity. The qualitative analysis method conducts the qualitative and quantitative analysis of each parameter, selects the three-dimensional roughness parameters that have the greatest impact on the contact performance of the tooth surface, and determines the primary and secondary relationship, solves the problem of parameter redundancy, and provides the theoretical basis for the anti-fatigue design and manufacturing of the tooth surface. The results show that the overall influence of the maximum shear stress on the gear tooth contact and the maximum surface pressure are arranged in the following order: the arithmetic average height (Sa) and the peak volume (Vmp), in which Sa has a strong correlation. |
| Key words:
gear
three-dimensional roughness
Morris method
Sobol' method
genetic algorithm
BP neural network
|
|
| 收稿日期: 2021-09-29
修回日期:
|
| DOI: 10.1051/jnwpu/20224040883 |
| 基金项目: 国家重点研发计划(2018YFB2001300)资助 |
| 通讯作者: 唐进元(1962-),中南大学教授,主要从事高端装备设计制造基础与应用研究。e-mail:jytangcsu_312@163.com
Email：jytangcsu_312@163.com |
| 作者简介: 陈季凌(1998-),中南大学硕士研究生,主要从事齿面抗疲劳设计制造和表面重构研究。
|
|
| 相关功能 |
|
|
|
|
| 作者相关文章 |
|
| 陈季凌 在本刊中的所有文章 |
| 唐进元 在本刊中的所有文章 |
| 杨铎 在本刊中的所有文章 |
|
|
|
|
|
|
|
|
参考文献: |
|
|
[1] MIRU K, MIN S, WOO D, et al. Tribological effects of a rough surface bearing using an average flow analysis with a contact model of asperities [J]. International Journal of Precision Engineering and Manufacturing, 2017, 18(1): 99-107
[2] MENG Xianghui, GU Chunxing, XIE Youbai. Elasto-plastic contact of rough surfaces: a mixed-lubrication model for the textured surface analysis [J]. Meccanica, 2017, 52: 1541-1559
[3] 何宝凤, 魏翠娥, 刘柄显, 等. 三维表面粗糙度的表征和应用[J]. 光学精密工程, 2018, 26(8): 1994-2011 HE Baofeng, WEI Cui'e, LIU Bingxian, et al. Three-dimensional surface roughness characterization and application[J]. Optics and Precision Engineering, 2018, 26(8): 1994-2011 (in Chinese)
[4] 王金明, 杨志翔. 复合材料切削表面粗糙度测试方法的研究 [J]. 宇航材料工艺, 2004(4):59-62 WANG Jinming, YANG Zhixiang. Study of roughness measurement on cutting surface of composites[J]. Aerospace Materials Technology, 2004(4): 59-62 (in Chinese)
[5] STOUT K J, SULLIVAN P J, MCKEOWN P A. The use of 3-D topographic analysis to determine the microgeometric transfer characteristics of textured sheet surfaces through rolling[J]. CIRP Annals-Manufacturing Technology, 1992, 41(1): 621-624
[6] BULAHA N. Analysis of service properties of cylindrically ground surface, using standard ISO 25178-2:2012 surface texture parameters[C]//Proceedings of the 10th International Scientific and Practical Conference, Rezekne, Latvia, 2015: 16-21
[7] 李伯奎. 三维表面偏斜度与陡度的规律研究[J]. 计量技术, 2008(10): 3-6 LI Bokui. Research on the law of three-dimensional surface skewness and steepness[J]. Metrology Technology, 2008(10): 3-6 (in Chinese)
[8] OSKARS L, JURIS K, IRINA B. Wear estimation using 3D surface roughness parameters[J]. Key Engineering Materials, 2013, 527: 167-172
[9] CIVCISA G, LEEMET T. 3D surface roughness parameters of nanostructured coatings with application in the aerospace industry[J]. Applied Mechanics and Materials, 2015, 772: 3-7
[10] 赵仕宇, 周超, 詹艳然. 5052铝合金薄板数控渐进成形制件表面质量分析[J]. 塑性工程学报, 2018, 25(6): 40-46 ZHAO Shiyu, ZHOU Chao, ZHAN Yanran. Surface quality analysis of 5052 aluminum alloy thin sheet workpieces formed by numerical control incremental forming[J]. Journal of Plasticity Engineering, 2018, 25(6): 40-46 (in Chinese)
[11] 王栋, 律谱, 陈真真. 三维表面粗糙度对18CrNiMo7-6钢旋转弯曲疲劳寿命的影响[J]. 表面技术, 2019, 48(11): 283-289 WANG Dong, LYU Pu, CHEN Zhenzhen. Effect of three-dimensional surface roughness on rotating bending fatigue life of 18CrNiMo7-6 steel[J]. Surface Technology, 2019, 48(11): 283-289 (in Chinese)
[12] FRANCO L A, SINATORA A. 3D surface parameters (ISO 25178-2): actual meaning of Spk and its relationship to Vmp[J]. Precision Engineering, 2015, 40:106-111
[13] 郭文娟. 维生素D与2型糖尿病患者心率变异性的相关分析[D]. 济南: 山东大学, 2019 GUO Wenjuan. Relationship between vitamin D level and heart rate variability in type 2 diabetes[D]. Jinan: Shandong University, 2019 (in Chinese)
[14] 隋孟琪. 基于混合特征提取和集成学习的个人贷款违约预测研究[D]. 成都: 电子科技大学, 2020 SUI Mengqi. Research on the prediction of personal loan default based on hybrid feature selection and heterogeneous ensemble[D]. Chengdu: University of Electronic Science and Technology of China, 2020 (in Chinese)
[15] 李剑铎, 段青云, 戴永久, 等. CoLM模拟土壤温度和湿度最敏感参数的研究[J]. 大气科学, 2013, 37(4): 841-851 LI Jianduo, DUAN Qingyun, DAI Yongjiu, et al. A study of the most sensitive parameters for simulating soil temperature and moisture of CoLM[J]. Atmospheric Sciences, 2013, 37(4): 841-851 (in Chinese)
[16] MORRIS M D. Factorial sampling plans for preliminary computational experiments[J]. Technometrics, 1991, 33(2): 161-174
[17] SOBOL' I M. Sensitivity estimates for nonlinear mathematical models[J]. Mathematical Modelling ＆ Computational Experiment, 1993, 1: 407-414
[18] WEN Y, TANG J, ZHOU W, et al. A reconstruction and contact analysis method of 3-D rough surface based on ellipsoidal asperity[J]. Journal of Tribology, 2019, 142(4):1-37
[19] 金林, 李研. 几种相关系数辨析及其在R语言中的实现[J]. 统计与信息论坛, 2019, 34(4): 3-11 JIN Lin, LI Yan. Discrimination of several correlation coefficients and their implementation in R software[J]. Statistics and Information Forum, 2019, 34(4): 3-11 (in Chinese)
[20] 臧冬伟, 陆宝宏, 朱从飞, 等. 基于灰色关联分析的GA-BP网络需水预测模型研究[J]. 水电能源科学, 2015, 33(7): 39-42 ZANG Dongwei, LU Baohong, ZHU Congfei, et al. Study on short-duration rainstorm intensity formula for Anqing city[J]. Hydropower Energy Science, 2015, 33(7): 39-42 (in Chinese)
[21] 李超. 基于自适应遗传算法的BP神经网络预测研究及应用[D]. 太原: 山西师范大学,2012 LI Chao. The research and application of BP neural network prediction model based on adaptive genetic algorithm[D]. Taiyuan: Shanxi Normal University, 2012 (in Chinese) |
|
|
|
相关文献: |
|
|
1．韩琳, 刘更, 杨小辉, 韩冰.多级圆柱齿轮系统重量优化及目标函数的形式对优化结果的影响研究[J]. 西北工业大学学报, 2019,37(5): 886-896 |
|
|
2．郭阳明, 冉从宝, 姬昕禹, 马捷中.基于组合优化BP神经网络的模拟电路故障诊断[J]. 西北工业大学学报, 2013,31(1): 44-48 |
|
|
3．李伟, 何鹏举, 杨恒, 陈明.基于粗糙集和改进遗传算法优化BP神经网络的算法研究[J]. 西北工业大学学报, 2012,30(4): 601-606 |
|
|
|
|
|
|
