论文:2015,Vol:33,Issue(6):949-955
引用本文:
徐颖强, 孙戬, 李万钟, 陈亚亚, 吕凯, 许璠. 热障涂层循环热生长稳定性[J]. 西北工业大学学报
Xu Yingqiang, Sun Jian, Li Wanzhong, Chen Yaya, Lü Kai, Xu Fan. Stability of Thermal Barrier Coatings (TBCs) under Cyclic Thermal Growth[J]. Northwestern polytechnical university

热障涂层循环热生长稳定性
徐颖强, 孙戬, 李万钟, 陈亚亚, 吕凯, 许璠
西北工业大学 机电学院, 陕西 西安 710072
摘要:
循环热载荷下热障涂层(TBCs)界面氧化生长的本质是陶瓷层(TC)/黏接层(BC)界面间相转变引起的界面结构和材料组织演化,同时,由于各层材料的热不匹配等因素,直接影响着涂层界面的应力场和稳定性,而该应力场和稳定性的演化是研究航空热障涂层层裂和剥落失效的关键因素。考虑氧化层增厚对应力应变场的影响,利用材料转换的方法实现氧化生长,并运用氧化扩散及弹塑性蠕变和安定理论,建立了TBCs循环热生长结构稳定性评价方法,基于试验所得氧化层生长规律,通过半圆形涂层界面模型循环氧化分析,探究了循环热生长对热障涂层应力及稳定性的影响。结果表明,从应力应变演化规律判断,TBCs局部稳定性随氧化生长而减弱,从结构应变能进行评价,随着循环氧化的进行,TBCs表现出不稳定性。
关键词:    蠕变        能量耗散    评估    有限元法    数学模型    残余应力    稳定性    应变能    热障涂层    张量    氧化生长   
Stability of Thermal Barrier Coatings (TBCs) under Cyclic Thermal Growth
Xu Yingqiang, Sun Jian, Li Wanzhong, Chen Yaya, Lü Kai, Xu Fan
Department of Mechanical Engineering, Northwestern Polytechnical University, Xi'an 710072, China
Abstract:
The oxide growth of TBCs under cyclic thermal loading is mainly because of the evolution of interfacial structure and material texture caused by phase transition between ceramic top coat (TC) and bond coat (BC). Because the thermal expansion does not match layers of materials, the interfacial stress field and stability become more complicated, but the changes in stress field and stability are key factors that affect the spalling failure of TBCs. The thickening of thermal growth oxidation which is the main cause for TC spalling is studied and simulated with the material property change method. Taking into consideration the thermal cycling, the method of structural stability evaluation based on strain energy is worked out, using the diffusing oxidation and elastic-plastic creep and shakedown theory. The effect of TGO thickening on the stability and stress of TBCs is analyzed through simulating TBCs with the semicircle based on the TGO growth law obtained with experiments. It is concluded that with the estimation of the stress-strain evolution behavior, the local stability of TBCs decreases with the TGO thickening and that TBCs are unstable with TGO thickening as shown by energy.
Key words:    creep    entropy    energy dissipation    estimation    finite element method    mathematical models    residual stresses    stability    strain energy    thermal barrier coatings    tensors    oxide growth   
收稿日期: 2015-04-23     修回日期:
DOI:
基金项目: 国家自然科学基金(11072196、5875214、10672134)与陕西省自然科学基金(2015JM1009)资助
通讯作者:     Email:
作者简介: 徐颖强(1961—),西北工业大学教授,主要从事热障涂层稳定性、结构疲劳强度与可靠性分析研究。
相关功能
PDF(2614KB) Free
打印本文
把本文推荐给朋友
作者相关文章
徐颖强  在本刊中的所有文章
孙戬  在本刊中的所有文章
李万钟  在本刊中的所有文章
陈亚亚  在本刊中的所有文章
吕凯  在本刊中的所有文章
许璠  在本刊中的所有文章

参考文献:
[1] He M Y, Hutchinson J W, Evans A G. Simulation of Stresses and Delamination in a Plasma-Sprayed Thermal Barrier System upon Thermal Cycling[J]. Materials Science and Engineering A, 2003, 345: 172-178
[2] Mumm D R, Evans A G, Spitsberg I T. Characterization of a Cyclic Displacement Instability for a Thermally Grown Oxide in a Thermal Barrier System[J]. Acta Materialia, 2001, 49: 2329-2340
[3] Tolpygo V K, Clarke D R. Spalling Failure of α-Alumina Films Grown by Oxidation:Ⅰ. Dependence on Cooling Rate and Metal Thickness[J]. Materials Science and Engineering A, 2000, 278: 142-150
[4] Tolpygo V K, Clarke D R. Spalling Failure of α-Alumina Films Grown by Oxidation:Ⅱ. Decohesion Nucleation and Growth[J]. Materials Science and Engineering A, 2000, 278: 151-161
[5] Karlsson A M, Evans A G. A Numerical Model for the Cyclic Instability of Thermally Grown Oxides in Thermal Barrier Systems[J]. Acta Materialia, 2001, 49: 1793-1804
[6] He M Y, Hutchinson J W, Evans A G. Large Deformation Simulations of Cyclic Displacement Instabilities in Thermal Barrier Systems[J]. Acta Materialia, 2002, 50: 1063-1073
[7] Balint D S, Hutchinson J W. An Analytical Model of Rumpling in Thermal Barrier Coatings[J]. Journal of the Mechanics and Physics of Solids, 2005, 53: 949-973
[8] Rösler J, Böker M, Aufzug K. A Parametric Study of the Stress State of Thermal Barrier Coatings Part I: Creep Relaxation[J]. Acta Materialia, 2004, 52: 4809-4817
[9] Hille T S, Turteltaub S, Suiker A S J. Oxide Growth and Damage Evolution in Thermal Barrier Coatings[J]. Engineering Fracture Mechanics, 2011, 78: 2139-2152
[10] Borino G. Consistent Shakedown Theorems for Materials with Temperature Dependent Yield Functions[J]. International Journal of Solids and Structures, 2000, 37: 3121-3147
[11] Busso E P, Zhen Q Q. A Mechanistic Study of Micro Cracking in Transversely Isotropic Ceramic-Metal Systems[J]. Acta Materialia, 2006, 54: 325-338
[12] 胡浩炬,张建宇,杨晓光,等. 等离子热障涂层失效机理的数值分析研究[J]. 航空动力学报,2010, 25: 1085-1091 Hu Haoju, Zhang Jianyu, Yang Xiaoguang, et al. Numerical Study of Failure Mechanisms on Plasma Sprayed Thermal Barrier Coatings[J]. Jourmal of Aerospace Power, 2010, 25: 1085-1091 (in Chinese)
[13] Aktaa J, Sfar K, Munz D. Assessment of TBC Systems Failure Mechanisms Using a Fracture Mechanics Approach[J]. Acta Materialia, 2005,53: 4399-4413
[14] Ranjbar-Far M, Absi J, Mariaux G, et al. Simulation of the Effect of Material Properties and Interface Roughness on the Stress Distribution in Thermal Barrier Coatings Using Finite Element Method[J]. Materials and Design, 2010, 31: 772-781
[15] Rabiei A, Evans A G. Failure Mechanisms Associated with the Thermally Grown Oxide in Plasma-Sprayed Thermal Barrier Coatings[J]. Acta Materialia, 2000, 48: 3963-3976
相关文献:
1.刘卫东, 张建军, 高立娥, 程瑞锋.水下机械手主从遥操作双边控制策略[J]. 西北工业大学学报, 2016,34(1): 53-59
2.杨立本, 章卫国, 黄得刚, 车军.欠驱动四旋翼飞行器反演模糊自适应控制[J]. 西北工业大学学报, 2015,33(3): 495-499
3.黄汉桥, 黄长强, 赵辉, 曹林平, 翁兴伟.考虑前馈作用的BTT导弹自动驾驶仪设计方法研究[J]. 西北工业大学学报, 2012,30(3): 307-313
4.朱怡安, 周延年, 夏平.基于熵权的嵌入式计算机性能灰评估[J]. 西北工业大学学报, 2012,30(5): 647-651