论文:2014,Vol:32,Issue(3):457-463
引用本文:
辛红敏, 史耀耀, 颉潭成, 张建国, 孙鹏程. 基于双刀架进给机构的活塞车削技术[J]. 西北工业大学
Xin Hongmin, Shi Yaoyao, Xie Tancheng, Zhang Jianguo, Sun Pengcheng. A Piston Lathing Technology Using Double-Cutter Frame Feeding Mechanism[J]. Northwestern polytechnical university

基于双刀架进给机构的活塞车削技术
辛红敏1, 史耀耀1, 颉潭成2, 张建国2, 孙鹏程1
1. 西北工业大学 现代设计与集成制造技术教育部重点实验室, 西安 710072;
2. 河南科技大学 机电工程学院, 洛阳 471003
摘要:
活塞是内燃机的关键零部件,外形一般为中凸变椭圆形,横截面为椭圆形,其中横截面是加工中的难点。在单刀架进给机构的基础上,设计了双刀架进给机构,分别为四工位刀架和直线刀架。直线刀架由高频率的直线电机驱动,进行活塞横截面的车削加工。最后将Matlab工具处理的活塞数据与活塞加工软件处理的数据对比,证明基于双刀架进给机构的数控车削技术能满足活塞加工的精度要求,从而解决了单刀架进给机构进给频率低,加工平稳性差的问题。
关键词:    控制器    成本降低    内燃机    车削    机床    MATALAB    发动机    活塞    可靠性    稳定性    中凸变椭圆    双刀架进给机构    直线电机   
A Piston Lathing Technology Using Double-Cutter Frame Feeding Mechanism
Xin Hongmin1, Shi Yaoyao1, Xie Tancheng2, Zhang Jianguo2, Sun Pengcheng1
1. Key Laboratory of Ministry of Education for Modern Design and Integrated Manufacturing Technology at Northwestern Polytechnical University, Xi 'an 710072, China;
2. Henan University of Science and Technology, Luoyang 471003, China
Abstract:
The surface of a piston,a key component of internal combustion engine,is usually designed in middle-convex and varying ellipse; its cross section is elliptic and difficult to process. Based on the single-cutter frame feeding mechanism, we design the double-cutter frame feeding mechanism, which consists of a four-cutter frame and a linear-cutter frame. The linear-cutter frame is driven by a high-frequency linear motor to lathe the cross sec-tion of the piston. To verify the correctness of the piston processing software, we use the MATLAB to fit the discrete data of the piston and compare the data processed with the MATLAB with those processed with the piston processing software. The comparison results, given in Fig.5 and Table 3,and their analysis show preliminarily that the NC lath-ing technology using the double-cutter frame feeding mechanism can meet the requirements for piston processing precision, thus increasing the feeding frequency and processing stability.
Key words:    controllers    cost reduction    internal combustion engines    lathes    machine tools    MATLAB    motors    pistons    reliability    stability    middle-convex and varying ellipse    double-cutter frame feeding mechanism    linear motor   
收稿日期: 2013-10-28     修回日期:
DOI:
基金项目: “高档数控机床与基础制造装备”科技重大专项基金(2013ZX04001081)资助
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作者简介: 辛红敏(1979-),女,西北工业大学博士研究生,主要从事现代集成制造技术研究。
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