孔板阀滑阀自锁装置球/盘配对副耐磨性能实验研究

陈林燕; 康桂蓉; 钟林; 何海洋; 张荣耀; 何霞; 陶伟

doi:10.13433/j.cnki.1003-8728.20220311

孔板阀滑阀自锁装置球/盘配对副耐磨性能实验研究

doi: 10.13433/j.cnki.1003-8728.20220311

陈林燕^1,,
康桂蓉^{2, 3},
钟林^{2, 3, ,},
何海洋⁴,
张荣耀⁵,
何霞^{2, 3},
陶伟²

1.
西南石油大学工程学院，四川南充　637000
2.
西南石油大学机电工程学院，成都　631000
3.
西南石油大学能源装备研究院，成都　631000
4.
中油南充燃气有限责任公司，四川南充　637000
5.
青海油田采油四厂，青海茫崖　816400

基金项目: 国家自然科学基金面上项目（51775463）、国家重点研发计划项目（2019YFC0312305）、四川科技项目（2020ZHCG0048）、成都市国际科技合作项目（2019-GH02-00055-HZ）及南方海洋科学与工程广东省实验室项目（ZJW-2019-03）

详细信息

作者简介:
陈林燕（1989−），讲师，硕士，研究方向为石油钻采设备失效分析，764590259@qq.com

通讯作者:
钟林，高级实验师，博士，zhonglin858296@163.com

中图分类号: TH117.1
计量
- 文章访问数: 119
- HTML全文浏览量: 67
- PDF下载量: 14
- 被引次数: 0
出版历程
- 收稿日期: 2022-04-25
- 网络出版日期: 2023-02-16
- 刊出日期: 2022-12-05

Experimental Study on Wear Resistance of Ball/Disc Friction Pairs of Orifice Valve Sliding Valve Self-locking Device

CHEN Linyan^1
,,
KANG Guirong^{2, 3},
ZHONG Lin^{2, 3
, ,},
HE Haiyang⁴,
ZHANG Rongyao⁵,
HE Xia^{2, 3},
TAO Wei²

1.
School of Engineering, Southwest Petroleum University, Nanchong 637000, Sichuan, China
2.
School of Mechanical Engineering, Southwest Petroleum University, Chengdu 631000, China
3.
Energy Equipment Institute, Southwest Petroleum University, Chengdu 631000, China
4.
PetroChina Nanchong Gas Co., Ltd., Nanchong 637000, Sichuan, China
5.
The Fourth Oil Production Plant of Qinghai Oilfield, Mang'ya 816400, Qinghai, China

摘要

摘要: 为优选孔板阀滑阀自锁装置配对副耐磨性能影响因素，选取不同球/盘配对副材料、盘粗糙度和润滑条件开展正交滚滑摩擦试验。敏感性分析结果表明，试验优化参数为：盘材料440C，球材料440C，盘粗糙度R_a= 0.4 μm，润滑条件脂润滑。优选参数配对副在试验后运行良好，球/盘表面形貌无明显磨损，摩擦系数无突变，说明优选参数的抗磨性能满足使用寿命需求。
- 滑阀自锁装置 /
- 球/盘配对副 /
- 滚滑摩擦 /
- 敏感性分析 /
- 抗磨性能
Abstract: In order to study the influence of the different factors on the wear resistance of the orifice valve sliding valve self-locking device, rolling-sliding friction tests under orthogonal conditions were carried out. Different ball/disc friction pairs materials, disc roughness, and lubrication medium were selected as the influencing factors. The results show that the optimized parameters of sensitivity analysis are: disc material 440C, ball material 440C, disc roughness R_a=0.4 μm, and grease lubrication conditions. The optimized parameters pairs run well after test, and the surface morphology of the ball/disc has slight wear. It shows that the anti-wear performance of the optimal parameters meets the service life requirements.
- lliding valve self-locking device /
- ball/disc friction pairs /
- rolling sliding friction /
- sensitivity analysis /
- anti-wear performance

HTML全文

图 1 实验原理图

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图 2 摩擦副材料维氏硬度

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图 3 粉尘SEM图

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图 4 摩擦因数和总磨损量随因素水平变化趋势图

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图 5 S1 ~ S9磨损后球/盘表面SEM图

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图 6 验证组摩擦系数图及磨损后球/盘表面SEM图

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表 1 粉尘成分表

组成成分	Fe₂O₃	Fe₃O₄	FeCO₃	FeO（OH）
含量/ %	96.5	3.14	0.2	0.16

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表 2 试验工况参数

工况条件	参数
旋转速度	32 r/min
温度	25 ℃
旋转直径	20 mm
时间	30 min
加载力	100 N

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表 3 正交试验因素水平表

水平	A	B	C	D
1	304	304	1.6 μm	无润滑
2	316L	316L	0.8 μm	粉尘水润滑
3	440C	440C	0.4 μm	脂润滑

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表 4 正交试验设计

分组号	A	B	C	D
S1	304	304	1.6 μm	无润滑
S2	304	316L	0.8 μm	粉尘水润滑
S3	304	440C	0.4 μm	脂润滑
S4	316L	304	0.4 μm	粉尘水润滑
S5	316L	316L	1.6 μm	脂润滑
S6	316L	440C	0.8 μm	无润滑
S7	440C	304	0.8 μm	脂润滑
S8	440C	316L	0.4 μm	无润滑
S9	440C	440C	1.6 μm	粉尘水润滑

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表 5 正交试验结果

分组	A	B	C	D	摩擦因数μ	总磨损量g/10⁻³
S1	304	304	1.6 μm	无润滑	0.27440	8.25
S2	304	316L	0.8 μm	粉尘水润滑	0.26906	7.69
S3	304	440C	0.4 μm	脂润滑	0.11544	2.46
S4	316L	304	0.4 μm	粉尘水润滑	0.21705	7.67
S5	316L	316L	1.6 μm	脂润滑	0.11277	3.05
S6	316L	440C	0.8 μm	无润滑	0.16862	2.24
S7	440C	304	0.8 μm	脂润滑	0.09932	1.22
S8	440C	316L	0.4 μm	无润滑	0.18337	1.05
S9	440C	440C	1.6 μm	粉尘水润滑	0.16875	1.82

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表 6 摩擦因数μ极差分析

因素	A	B	C	D
K_j1	0.21963	0.19692	0.18531	0.20880
K_j2	0.16615	0.18840	0.17900	0.21829
K_j3	0.15048	0.15094	0.17195	0.10918
R_j	0.06915	0.04598	0.01336	0.10911

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表 7 总磨损量g极差分析

因素	A	B	C	D
K_j1	0.00613	0.00571	0.00437	0.00385
K_j2	0.00432	0.00393	0.00372	0.00573
K_j3	0.00136	0.00217	0.00373	0.00224
R_j	0.00477	0.00354	0.00065	0.00349

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表 8 总磨损量方差分析表

因素	平方和 SS	自由度 df	均方 MS	F值	F_0.01（df_j, df_e）
A	0.007 891	2	0.003 945 712	11.41	8.02
B	0.007 181	2	0.003 590 462	10.38	8.02
C	0.001 858	2	0.000 928 795	2.69	8.02
D	0.050 398	2	0.025 199 099	72.88	8.02
误差	0.003 112	9	0.000 345 778
总和	0.070 440	17

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