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飞秒激光加工高频挠性板基材微孔研究

陆慧娟 欧卓东 黄兵 黄欣 王成勇 郑李娟

陆慧娟, 欧卓东, 黄兵, 黄欣, 王成勇, 郑李娟. 飞秒激光加工高频挠性板基材微孔研究[J]. 机械科学与技术, 2022, 41(8): 1224-1230. doi: 10.13433/j.cnki.1003-8728.20220151
引用本文: 陆慧娟, 欧卓东, 黄兵, 黄欣, 王成勇, 郑李娟. 飞秒激光加工高频挠性板基材微孔研究[J]. 机械科学与技术, 2022, 41(8): 1224-1230. doi: 10.13433/j.cnki.1003-8728.20220151
LU Huijuan, OU Zhuodong, HUANG Bing, HUANG Xin, WANG Chengyong, ZHENG Lijuan. Study on Micro-holes Processing of High Frequency Flexible Copper Clad Laminate Substrate via Femtosecond Laser[J]. Mechanical Science and Technology for Aerospace Engineering, 2022, 41(8): 1224-1230. doi: 10.13433/j.cnki.1003-8728.20220151
Citation: LU Huijuan, OU Zhuodong, HUANG Bing, HUANG Xin, WANG Chengyong, ZHENG Lijuan. Study on Micro-holes Processing of High Frequency Flexible Copper Clad Laminate Substrate via Femtosecond Laser[J]. Mechanical Science and Technology for Aerospace Engineering, 2022, 41(8): 1224-1230. doi: 10.13433/j.cnki.1003-8728.20220151

飞秒激光加工高频挠性板基材微孔研究

doi: 10.13433/j.cnki.1003-8728.20220151
基金项目: 

国家自然科学基金优秀青年基金项目 52122510

详细信息
    作者简介:

    陆慧娟(1996-), 硕士研究生, 研究方向为挠性板激光加工, 526816971@qq.com

    通讯作者:

    郑李娟, 教授, 博士生导师, zhenglijuan@gdut.edu.cn

  • 中图分类号: TH16

Study on Micro-holes Processing of High Frequency Flexible Copper Clad Laminate Substrate via Femtosecond Laser

  • 摘要: 为解决目前激光加工挠性覆铜板(简称挠性板)微孔存在的加工精度差、孔型差及热损伤大等问题,探索了飞秒激光加工高频挠性板基材-改性聚酰亚胺(MPI)微孔的材料去除过程及其加工质量。采用飞秒激光进行了改性聚酰亚胺微孔加工实验,使用热重-红外联用系统分析了改性聚酰亚胺材料热解机理,并利用激光共聚焦显微镜、场发射扫描电镜对改性聚酰亚胺微孔形貌进行了三维测量、显微观察及物性分析。结果表明:改性聚酰亚胺在飞秒激光作用下发生光化学和光热反应,材料以宽而圆滑的弧形沟壑形式逐层被去除,并形成了波纹阶梯、颗粒物堆积等烧蚀显微结构;加工过程中材料烧蚀反应随加工圈数的增加而减弱;微孔深度的变化速率基本保持不变,材料去除量随加工圈数的增加而减小并在最后剧增;飞秒激光可实现改性聚酰亚胺基材表面高质量微孔加工。
  • 图  1  飞秒激光加工微孔方式示意图

    图  2  飞秒激光加工MPI微孔质量测量示意图

    图  3  微孔最小外接圆半径与同心内切圆半径[13]

    图  4  飞秒激光加工MPI微孔孔型变化(单脉冲能量0.004 5 mJ, 脉冲重叠率96.67%)

    图  5  飞秒激光加工MPI微孔表面形貌变化(单脉冲能量0.004 5 mJ, 脉冲重叠率96.67%)

    图  6  MPI热解的TG曲线和DTG曲线

    (空气气氛, 升温速率10 ℃/min)

    图  7  MPI热解后气体产物的FT-IR谱图

    图  8  飞秒激光加工MPI微孔表面形貌及能谱图(单脉冲能量0.004 5 mJ, 脉冲重叠率96.67%, 加工圈数4)

    图  9  飞秒激光加工MPI微孔的材料去除过程示意图

    图  10  飞秒激光加工MPI过程微孔深度变化(单脉冲能量0.004 5 mJ, 脉冲重叠率96.67%)

    图  11  飞秒激光加工MPI过程微孔材料去除比例变化

    (单脉冲能量0.004 5 mJ, 脉冲重叠率96.67%)

    图  12  飞秒激光加工MPI微孔加工质量(单脉冲能量0.004 5 mJ, 脉冲重叠率96.67%, 加工圈数5)

    表  1  飞秒激光加工系统规格参数

    参数名称 数值及单位
    波长 343 nm
    峰值功率 30 W
    光束质量M2 <1.3
    光斑直径 20 μm
    下载: 导出CSV
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出版历程
  • 收稿日期:  2021-04-02
  • 刊出日期:  2022-08-25

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