Experimental Study of Dynamic Characteristics and Constitutive Equation of 7150-T6 Aluminum Alloy
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摘要: 为研究高温与高应变率对7150-T6铝合金动态力学性能的影响,利用分离式霍普金森压杆装置进行动态冲击试验,并对冲击后试样进行了SEM显微组织分析。结果表明:7150-T6铝合金在常温、高应变率下呈现局部热软化现象和较弱的应变率敏感性。材料的流动应力随着温度的升高而不断减小,尤其当温度高于200 ℃时,流动应力显著降低。在高应变率冲击下,应变率增大使绝热剪切带的形成更加明显,而高温下未发生明显绝热剪切现象。通过最小二乘法拟合出的Johnson-Cook本构方程能够有效预测不同加载条件下的流动应力,其预测结果与试验结果基本吻合。本研究可为7150-T6铝合金在汽车等运载器结构的轻量化与安全性设计提供指导。
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关键词:
- 7150-T6铝合金 /
- SHPB实验 /
- 高温 /
- 高应变率 /
- Johnson-Cook本构模型 /
- 绝热剪切带
Abstract: In order to investigate the effect of high temperature and high strain rate on the dynamic mechanical properties of 7150-T6 aluminum alloy, the dynamic impact experiments are carried out by split Hopkinson pressure bar (SHPB), and the microstructure of samples are observed by scanning electron microscopy (SEM). The results show that 7150-T6 aluminum alloy has local thermal softening and weak strain rate sensitivity under high strain rate at room temperature. The flow stress of the material decreases with the increasing of temperature. Especially as the temperature above 200 ℃, the flow stress decreases significantly. Under high strain rate, the higher strain rate causes more obvious adiabatic shear band, while the phenomenon does not occur at high temperature. The Johnson-Cook constitutive equation fitted by the least square method can effectively predict the flow stress under different loading conditions, and the results are well consistent with the experiment data. The research can provide guidance for the lightweight and safety design of 7150-T6 aluminum alloy in vehicles. -
表 1 AA7150-T6铝合金各元素的质量分数
% Si Fe Cu Mg Mn Cr Zn Ti Zr 0.12 0.15 2.20 2.35 0.10 0.04 6.5 0.06 0.60 表 2 7150-T6铝合金常温下(20 ℃) 不同应变率下的动态特性
子弹速度/(m·s-1) 应变率/s-1 屈服强度/MPa 最大流动应力/MPa 24.20 820 488.3 663.5 28.98 1 163 494.4 708.4 31.90 1 451 516.5 771.8 35.40 1 881 547.4 810.2 39.21 2 208 542.6 815.8 44.08 2 614 557.7 883.6 表 3 7150-T6铝合金在不同温度下的动态特性
温度/℃ 子弹速度/(m·s-1) 应变率/s-1 屈服强度/MPa 最大流动应力/MPa 20 36.97 1 980 563.4 819.1 100 37.00 1 945 557.1 829.4 200 37.53 1 976 533.7 785.2 300 22.95 1 980 309.3 539.3 400 20.37 1 942 217.2 406.9 300 37.76 2 584 382.2 638.1 400 36.88 3 473 237.5 575.6 表 4 7150-T6铝合金Johnson-Cook本构模型参数
E/GPa A/MPa B/MPa n C m 68.7 490.6 645.6 0.794 0.008 7 2.11 -
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