Design and Toughness Analysis of Bionic Lightweight Sandwich Structure with High Strength and Toughness
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摘要: 复合材料轻质夹芯结构因其优异的力学性能被广泛应用于航空航天领域。本文在对白星花金龟鞘翅断面形貌观测的基础上, 根据鞘翅表皮层中纤维铺排方式以及微观结构特征设计了仿鞘翅轻质高韧夹芯结构。并利用有限元法对复合材料双螺旋铺层面板以及仿生鞘翅夹芯结构进行三点弯曲力学性能分析, 对结构韧性进行分析和评价; 进一步对夹芯结构进行承压性能分析。结果表明与传统蜂窝夹芯结构相比, 所设计的仿鞘翅复合材料夹芯结构具有更优异的韧性, 且与蜂窝夹芯结构承压能力相当。该研究对新型轻质高强高韧复合材料结构设计具有一定的参考和指导意义。Abstract: Composite lightweight sandwich structures are widely used in aerospace because of their excellent mechanical properties. Based on the microstructure of the cross section of Protaetia orentalis's elytra, one bio-inspired light sandwich structure with high toughness was designed according to the characteristics of the fibres arrangement and microstructure in elytra. The three-point bending mechanical properties of bionic double-helix laminate and bionic sandwich structure are studied with finite element method, and the fracture toughness was investigated and evaluated. The compression performance of sandwich structure is further analyzed. The results show that bionic sandwich structures have better toughness and the capacity of bearing comparing with the honeycomb sandwich structure. Moreover, the present study has certain reference and guiding significance for designing new composites with high strength and fracture toughness.
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Key words:
- elytra /
- lightweight structure /
- finite element /
- three-point bending /
- fracture toughness
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表 1 单层碳纤维板材料参数及力学性能
ρ/(kg·m-3) E1=E2/MPa E3/MPa G12/MPa G13=G23/MPa v/MPa XT/MPa XC/MPa YT/MPa YC/MPa S12/MPa S23=S13/MPa 1.5 10 500 8 000 4 320 3 230 0.3 314 314 61 180 73 73 表 2 Cohesive界面层属性参数[23]
ρ/(kg·m-3) τn(s)/MPa τs(s)/MPa τt(s)/MPa Kn(s)/MPa Ks(s)/MPa Kt(s)/MPa GⅠC/(N·mm-1) GⅡC/(N·mm-1) GⅢC/(N·mm-1) 1.3 11 17 17 850 850 314 0.3 0.8 0.8 表 3 两种层合板力学性能对比
类型 韧性/J 双螺旋 4.12 经纬交织(0~90°) 2.60 表 4 TC4力学性能
ρ/(kg·m-3) E/MPa v σs/MPa 1.3 118 000 0.3 862 -
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