留言板

尊敬的读者、作者、审稿人, 关于本刊的投稿、审稿、编辑和出版的任何问题, 您可以本页添加留言。我们将尽快给您答复。谢谢您的支持!

姓名
邮箱
手机号码
标题
留言内容
验证码

接触载荷对铝合金隔水管摩擦学性能的影响

毛良杰 何鑫 蔡明杰 王国荣

毛良杰,何鑫,蔡明杰, 等. 接触载荷对铝合金隔水管摩擦学性能的影响[J]. 机械科学与技术,2021,40(9):1457-1463 doi: 10.13433/j.cnki.1003-8728.20200228
引用本文: 毛良杰,何鑫,蔡明杰, 等. 接触载荷对铝合金隔水管摩擦学性能的影响[J]. 机械科学与技术,2021,40(9):1457-1463 doi: 10.13433/j.cnki.1003-8728.20200228
MAO Liangjie, HE Xin, CAI Mingjie, WANG Guorong. Effect of Contact Load on Tribological Behavior of Aluminum Alloy Drilling Riser[J]. Mechanical Science and Technology for Aerospace Engineering, 2021, 40(9): 1457-1463. doi: 10.13433/j.cnki.1003-8728.20200228
Citation: MAO Liangjie, HE Xin, CAI Mingjie, WANG Guorong. Effect of Contact Load on Tribological Behavior of Aluminum Alloy Drilling Riser[J]. Mechanical Science and Technology for Aerospace Engineering, 2021, 40(9): 1457-1463. doi: 10.13433/j.cnki.1003-8728.20200228

接触载荷对铝合金隔水管摩擦学性能的影响

doi: 10.13433/j.cnki.1003-8728.20200228
基金项目: 国家重点研发计划项目(2019YFC0312303)、中国石油科技创新基金项目(2020D-5007-0210)、中国石油-西南石油大学创新联合体科技合作项目(2020CX040204)及 四川省重点研发项目(21ZDYF3109,21SYSX0054)
详细信息
    作者简介:

    毛良杰(1987−),教授,博士生导师,博士,主要研究方向为陆地及深水钻井工艺,海洋管柱力学和钻井系统管柱力学理论研究,maoliangjie@qq.com

  • 中图分类号: TG156

Effect of Contact Load on Tribological Behavior of Aluminum Alloy Drilling Riser

  • 摘要: 通过用7075铝合金销盘和G105钢销钉在UTM摩擦试验机上研究了的实验接触载荷对铝合金隔水管摩擦学性能的影响机理。结果表明:随着接触载荷增加,摩擦系数先大幅减小后略有增大;磨损率先缓慢下降再急剧上升;在10 ~ 30 N接触载荷下,主要磨损机制为磨料磨损;在50 N接触载荷下,主要磨损机制为氧化磨损;在70 N接触载荷下,主要磨损机制为分层磨损;50 N为由轻微磨损向严重磨损转变的临界载荷。研究证明了在铝合金隔水管的运用过程中,应该避免高载接触引发严重磨损而导致材料失效。
  • 图  1  不同接触载荷下摩擦系数变化曲线

    图  2  不同接触载荷下磨损率变化曲线

    图  3  不同接触载荷下磨损表面三维形貌

    图  4  不同接触载荷下磨损表面SEM形貌

    图  5  不同接触载荷下磨损表面EDS分析结果

    图  6  不同接触载荷下温升变化曲线

    表  1  试验中使用的材料和润滑介质的质量分数 %

    7075铝合金 G105钢 油基钻井液
    w(Si) 0.075 w (C) 0.41 w (水) 30
    w (Fe) 0.35 w (Si) 0.22 w (膨润土) 5
    w (Zn) 5.28 w (Mn) 0.63
    w (Cu) 1.92 w (P) 0.014 w (NaCl) 1
    w (Mg) 2.66 w (S) 0.008
    w (Mn) 0.093 w (Mo) 0.21 w (乳化剂) 4
    w (Cr) 0.22 w (Cr) 0.82 w (加重剂) 3
    w (Ti) 0.038 w (Ni) 1.38
    w (Al) Bal w (Fe) Bal w (分散剂) 2
    下载: 导出CSV

    表  2  不同载荷下磨损表面EDS分析结果

    位置载荷/N质量分数/%
    w(C)w(O)w(Mg)w(Al)w(Zn)
    点1100.559.281.9881.756.44
    点2300.6523.892.1168.664.68
    点3500.4930.281.7563.064.41
    点4700.7242.2557.02
    点5700.186.232.2784.626.70
    下载: 导出CSV
  • [1] 王冬石. 深水钻井隔水管系统关键技术研究与发展建议[J]. 石油机械, 2018, 46(7): 39-44

    WANG D S. Key technology advances and development suggestion for deepwater drilling riser system[J]. China Petroleum Machinery, 2018, 46(7): 39-44 (in Chinese)
    [2] 兰洪波, 张玉霖, 菅志军, 等. 深水钻井隔水管的应用及发展趋势[J]. 石油矿场机械, 2008, 37(3): 96-98 doi: 10.3969/j.issn.1001-3482.2008.03.027

    LAN H B, ZHANG Y L, JIAN Z J, et al. Application and development trend of deep water drilling riser[J]. Oil Field Equipment, 2008, 37(3): 96-98 (in Chinese) doi: 10.3969/j.issn.1001-3482.2008.03.027
    [3] 韩哲, 刘宝昌, 周海龙, 等. 深水钻井铝合金隔水管材料腐蚀疲劳试验研究[C]//第二十届全国探矿工程(岩土钻掘工程)学术交流年会论文集. 西宁: 中国地质学会探矿工程专业委员会, 2019: 416-422

    HAN Z, LIU B C, ZHOU H L, et al. Corrosion fatigue test of aluminum alloy riser material in deep water drilling[C]//Proceedings of the 20th National Annual Conference of Academic Exchange on Prospecting Engineering (Geotechnical Drilling Engineering). Xining: Prospecting Engineering Committee of China Geological Society, 2019: 416-422 (in Chinese)
    [4] 周海龙. 海洋钻井铝合金隔水管材料在模拟海水中的腐蚀疲劳性能研究[D]. 长春: 吉林大学, 2018

    ZHOU H L. An investigation of corrosion fatigue performance of aluminum riser materials in simulated seawater[D]. Changchun: Jilin University, 2018 (in Chinese)
    [5] 彭朋, 陈国明. 深水钻井隔水管磨损评估及保护措施分析[J]. 中国造船, 2008, 49(S2): 427-432

    PENG P, CHEN G M. Wear assessment and protective measure analysis for deepwater drilling risers[J]. Shipbuilding of China, 2008, 49(S2): 427-432 (in Chinese)
    [6] SARDAR S, KARMAKAR S K, DAS D. High stress abrasive wear characteristics of Al 7075 alloy and 7075/Al2O3 composite[J]. Measurement, 2018, 127: 42-62 doi: 10.1016/j.measurement.2018.05.090
    [7] PENG J F, JIN X, XU Z B, et al. Study on the damage evolution of torsional fretting fatigue in a 7075 aluminum alloy[J]. Wear, 2018, 402-403: 160-168 doi: 10.1016/j.wear.2018.02.008
    [8] MAO L J, CAI M J, LIU Q Y, et al. Effects of sliding speed on the tribological behavior of AA 7075 petroleum casing in simulated drilling environment[J]. Tribology International, 2020, 145: 106194 doi: 10.1016/j.triboint.2020.106194
    [9] BARADESWARAN A, PERUMAL A E. Effect of graphite on tribological and mechanical properties of AA7075 composites[J]. Tribology Transactions, 2015, 58(1): 1-6 doi: 10.1080/10402004.2014.947663
    [10] 黄伟九, 张国鑫, 张小彬. 时效处理对7075铝合金摩擦学性能的影响[J]. 材料热处理学报, 2013, 34(11): 132-137

    HUANG W J, ZHANG G X, ZHANG X B. Effect of aging on tribological performances of 7075 aluminium alloy[J]. Transactions of Materials and Heat Treatment, 2013, 34(11): 132-137 (in Chinese)
    [11] LU J, SONG Y L, HUA L, et al. Effect of temperature on friction and galling behavior of 7075 aluminum alloy sheet based on ball-on-plate sliding test[J]. Tribology International, 2019, 140: 105872 doi: 10.1016/j.triboint.2019.105872
    [12] WANG H, NING C Y, HUANG Y H, et al. Improvement of abrasion resistance in artificial seawater and corrosion resistance in NaCl solution of 7075 aluminum alloy processed by laser shock peening[J]. Optics and Lasers in Engineering, 2017, 90: 179-185 doi: 10.1016/j.optlaseng.2016.10.016
    [13] SINGH K K, SINGH S, SHRIVASTAVA A K. Comparison of wear and friction behavior of aluminum matrix alloy (Al 7075) and silicon carbide based aluminum metal matrix composite under dry condition at different sliding distance[J]. Materialstoday: Proceedings, 2017, 4(8): 8960-8970
    [14] VENKATARAMAN B, SUNDARARAJAN G. Correlation between the characteristics of the mechanically mixed layer and wear behaviour of aluminium, Al-7075 alloy and Al-MMCs[J]. Wear, 2000, 245(1-2): 22-38 doi: 10.1016/S0043-1648(00)00463-4
    [15] 刘奇, 程江波, 冯源, 等. 不同环境下AlSiFeMm非晶纳米晶涂层摩擦磨损行为研究[J]. 表面技术, 2019, 48(4): 75-83

    LIU Q, CHENG J B, FENG Y, et al. Wear behaviors of As-sprayed AlSiFeMm amorphous/nanocrystalline coating in different environments[J]. Surface Technology, 2019, 48(4): 75-83 (in Chinese)
    [16] 余建平, 崔向红, 王树奇. 7075铝合金干滑动磨损行为研究[J]. 有色金属工程, 2013, 3(5): 18-20, 30 doi: 10.3969/j.issn.2095-1744.2013.05.002

    YU J P, CUI X H, WANG S Q. Study on dry sliding wear behavior of 7075 aluminum alloy[J]. Nonferrous Metals Engineering, 2013, 3(5): 18-20, 30 (in Chinese) doi: 10.3969/j.issn.2095-1744.2013.05.002
    [17] INMAN I A, ROSE S R, DATTA P K. Studies of high temperature sliding wear of metallic dissimilar interfaces II: Incoloy MA956 versus Stellite 6[J]. Tribology International, 2006, 39(11): 1361-1375 doi: 10.1016/j.triboint.2005.12.001
    [18] WANG L C, LI D Y. Effects of yttrium on microstructure, mechanical properties and high-temperature wear behavior of cast Stellite 6 alloy[J]. Wear, 2003, 255(1-6): 535-544 doi: 10.1016/S0043-1648(03)00057-7
    [19] 葛灵丹, 王树奇, 杨子润. 7075铝合金的磨损行为及其机理探讨[J]. 特种铸造及有色合金, 2011, 31(2): 178-182 doi: 10.3870/tzzz.2011.02.027

    GE L D, WANG S Q, YANG Z Y. Wear behavior and its mechanism of 7075 aluminum alloy[J]. Special Casting & Nonferrous Alloys, 2011, 31(2): 178-182 (in Chinese) doi: 10.3870/tzzz.2011.02.027
    [20] STOTT F H. High-temperature sliding wear of metals[J]. Tribology International, 2002, 35(8): 489-495 doi: 10.1016/S0301-679X(02)00041-5
    [21] PAUSCHITZ A, ROY M, FRANEK F. Mechanisms of sliding wear of metals and alloys at elevated temperatures[J]. Tribology International, 2008, 41(7): 584-602 doi: 10.1016/j.triboint.2007.10.003
    [22] INMAN I A, DATTA P K, DU H L, et al. Studies of high temperature sliding wear of metallic dissimilar interfaces[J]. Tribology International, 2005, 38(9): 812-823 doi: 10.1016/j.triboint.2005.02.007
    [23] 杨亮, 侯玉欣, 何洪途, 等. 滑动速度对磷酸盐激光玻璃摩擦磨损性能的影响[J]. 摩擦学学报, 2018, 38(2): 196-203

    YANG L, HOU Y X, HE H T, et al. Effects of sliding velocity on the friction and wear behaviors of phosphate laser glass[J]. Tribology, 2018, 38(2): 196-203 (in Chinese)
    [24] SOLMAZ Y, KELEŞTEMUR M H. Wear behavior of boron-doped Ni3Al material at elevated temperature[J]. Wear, 2004, 257(9-10): 1015-1021 doi: 10.1016/j.wear.2004.07.007
    [25] 沈明学, 杨莎, 周琰, 等. 接触载荷对7075铝合金扭转复合微动摩擦学行为的影响[J]. 中国有色金属学报, 2012, 22(12): 3327-3333

    SHEN X M, YANG S, ZHOU Y, et al. Effect of contact load on dual-rotary fretting tribological behavior of 7075 aluminum alloy[J]. The Chinese Journal of Nonferrous Metals, 2012, 22(12): 3327-3333 (in Chinese)
  • 加载中
图(6) / 表(2)
计量
  • 文章访问数:  143
  • HTML全文浏览量:  26
  • PDF下载量:  2
  • 被引次数: 0
出版历程
  • 收稿日期:  2020-04-13
  • 网络出版日期:  2021-06-03
  • 刊出日期:  2021-10-18

目录

    /

    返回文章
    返回