Research on Dynamic Characterization of Railway Freight Car under Wheel Flat Condition
-
摘要: 为研究货车车轮扁疤状态下的动力学表征, 为车轮扁疤的间接识别提供理论支撑, 建立了配置有转K6转向架的C80铁路货车动力学模型, 并推导了扁疤对钢轨的垂向冲击力公式及振动加速度公式, 研究了车轮扁疤故障状态下的车轮轮轨力响应、承载鞍振动响应情况, 并分析了故障状态下车轮扁疤长度与轮轨垂向力对应关系, 为扁疤的故障检测和识别提供基础支撑。结果表明: 扁疤故障状态下, 轮轨垂向力与扁疤长度呈正比例关系, 且轮轨力最大值随车辆运行速度增大而呈现先增大后缓慢减小的趋势, 承载鞍振动加速度变化趋势与轮轨垂向力基本保持一致。Abstract: To study the dynamic characterization of the railway wagon under wheel flat condition, and provide theoretical support for the indirect identification of flat fault, a C80 railway wagon dynamic model with K6 bogie is established, and the formulas of vertical impact force and vibration acceleration of adapter which under the impact of flat has been derived. The responses of wheel and rail force and adapter vibration under flat fault are studied. What's more, the relationship between the length of the flat and the vertical force of the wheel and rail under the fault state is analyzed, which can provides the basic support for the fault detection and identification of the flat. The results show that: the vertical force of wheel and rail is proportional to the length of the flat, and the maximum of wheel and rail force increases first and then decreases slowly with the increase of vehicle speed. The adapter acceleration has a same change trend with the vertical force of wheel and rail.
-
Key words:
- wheel flat /
- wagon /
- fault detection /
- vertical impact /
- vibration acceleration
-
表 1 车辆各轮轮轨垂向力最大值对比
轮对编号 左轮/kN 右轮/kN 1 62.387 73.097 2 28.043 28.144 3 28.231 28.389 4 27.622 27.613 -
[1] 王建斌, 邬平波, 唐兆. 车轮扁疤引发附加冲击力对车轴应力谱影响的研究[J]. 铁道学报, 2006, 28(1): 39-43 doi: 10.3321/j.issn:1001-8360.2006.01.009WANG J B, WU P B, TANG Z. Research on the axle stress spectrum considering extra wheelflat impact forces[J]. Journal of the China Railway Society, 2006, 28(1): 39-43 (in Chinese) doi: 10.3321/j.issn:1001-8360.2006.01.009 [2] 杨新文, 翟婉明. 车轮扁疤激起的轮轨冲击噪声机理分析[J]. 振动与冲击, 2009, 28(8): 46-49 doi: 10.3969/j.issn.1000-3835.2009.08.010YANG X W, ZHAI W M. Wheel/rail impact noise due to wheel flats[J]. Journal of Vibration and Shock, 2009, 28(8): 46-49 (in Chinese) doi: 10.3969/j.issn.1000-3835.2009.08.010 [3] 李忠继, 魏来, 戴焕云, 等. 基于Hilbert-Huang变换的车轮扁疤识别方法(英文)[J]. 交通运输工程学报, 2012, 12(4): 33-41 doi: 10.3969/j.issn.1671-1637.2012.04.005LI Z J, WEI L, DAI H Y, et al. Identification method of wheel flat based on Hilbert-Huang transform[J]. Journal of Traffic and Transportation Engineering, 2012, 12(4): 33-41 doi: 10.3969/j.issn.1671-1637.2012.04.005 [4] BIAN J, GU Y T, MURRAY M H. A dynamic wheel-rail impact analysis of railway track under wheel flat by finite element analysis[J]. Vehicle System Dynamics, 2013, 51(6): 784-797 doi: 10.1080/00423114.2013.774031 [5] MARTÍNEZ-CASAS J, MAZZOLA L, BAEZA L, et al. Numerical estimation of stresses in railway axles using a train-track interaction model[J]. International Journal of Fatigue, 2013, 47: 18-30 doi: 10.1016/j.ijfatigue.2012.07.006 [6] 王忆佳, 曾京, 高浩, 等. 车轮扁疤引起的轮轨冲击分析[J]. 西南交通大学学报, 2014, 49(4): 700-705 doi: 10.3969/j.issn.0258-2724.2014.04.022WANG Y J, ZENG J, GAO H, et al. Analysis of wheel/rail impact induced by wheel flats[J]. Journal of Southwest Jiaotong University, 2014, 49(4): 700-705 (in Chinese) doi: 10.3969/j.issn.0258-2724.2014.04.022 [7] BOGDEVICIUS M, ZYGIENE R, BUREIKA G, et al. An analytical mathematical method for calculation of the dynamic wheel-rail impact force caused by wheel flat[J]. Vehicle System Dynamics, 2016, 54(5): 689-705 doi: 10.1080/00423114.2016.1153114 [8] 秦玉冬, 胡明, 杨柳青, 等. 基于SIMPACK的扁疤车轮轮轨冲击力学特性分析[J]. 中国机械工程, 2017, 28(17): 2029-2035, 2042 https://www.cnki.com.cn/Article/CJFDTOTAL-ZGJX201717003.htmQIN Y D, HU M, YANG L Q, et al. Mechanics characteristics analysis of wheel/rail impact induced by wheel flats based on SIMPACK[J]. China Mechanical Engineering, 2017, 28(17): 2029-2035, 2042 (in Chinese) https://www.cnki.com.cn/Article/CJFDTOTAL-ZGJX201717003.htm [9] 王晨, 王旭, 罗世辉, 等. 轮对扁疤对高速列车转向架振动特性的影响[J]. 中国机械工程, 2017, 28(2): 246-251 https://www.cnki.com.cn/Article/CJFDTOTAL-ZGJX201702021.htmWANG C, WANG X, LUO S H, et al. Influences of high speed vehicle wheel flat on bogie's vibration characteristics[J]. China Mechanical Engineering, 2017, 28(2): 246-251 (in Chinese) https://www.cnki.com.cn/Article/CJFDTOTAL-ZGJX201702021.htm [10] WU X W, RAKHEJA S, AHMED A, et al. Influence of a flexible wheelset on the dynamic responses of a high-speed railway car due to a wheel flat[J]. Proceedings of the Institution of Mechanical Engineers, Part F: Journal of Rail and Rapid Transit, 2018, 232(4): 1033-1048 doi: 10.1177/0954409717708895 [11] 韩亮亮. 铁道车轮扁疤引起的轮轨冲击力学响应与损伤规律分析[D]. 成都: 西南交通大学, 2018HAN L L. The impact mechanical response and damage rule of the wheel-rail system with a wheel flat[D]. Chengdu: Southwest Jiaotong University, 2018 (in Chinese) [12] 杨光, 任尊松, 袁雨青. 车轮扁疤伤损对高速列车轮对动力学性能影响[J]. 北京交通大学学报, 2018, 42(3): 103-111 https://www.cnki.com.cn/Article/CJFDTOTAL-BFJT201803014.htmYANG G, REN Z S, YUAN Y Q. Influence of wheel flat on dynamic performance of high-speed train wheelset[J]. Journal of Beijing Jiaotong University, 2018, 42(3): 103-111 (in Chinese) https://www.cnki.com.cn/Article/CJFDTOTAL-BFJT201803014.htm [13] 刘国云, 曾京, 邬平波, 等. 车轮扁疤所引起的车辆系统振动特性分析[J]. 机械工程学报, 2020, 56(8): 182-189 https://www.cnki.com.cn/Article/CJFDTOTAL-JXXB202008021.htmLIU G Y, ZENG J, WU P B, et al. Vibration characteristic analysis of vehicle systems due to wheel flat[J]. Journal of Mechanical Engineering, 2020, 56(8): 182-189 (in Chinese) https://www.cnki.com.cn/Article/CJFDTOTAL-JXXB202008021.htm [14] GAO R, HE Q X, FENG Q B. Railway wheel flat detection system based on a parallelogram mechanism[J]. Sensors (Basel, Switzerland), 2019, 19(16): 3614 doi: 10.3390/s19163614 [15] 王其昌. 车轮扁疤冲击分析[J]. 西南交通大学学报, 1991(4): 45-48 https://www.cnki.com.cn/Article/CJFDTOTAL-XNJT199104006.htmWANG Q C. Analysis of impact influence of wheel tread flat spot on railway track[J]. Journal of Southwest Jiaotong University, 1991(4): 45-48 (in Chinese) https://www.cnki.com.cn/Article/CJFDTOTAL-XNJT199104006.htm