Study on Joint Monitoring of Grinding Temperature and Force in Grinding of Engineering Ceramics via Acoustic Emission
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摘要: 磨削声发射可以对磨削过程实时监测,磨削声发射信号均方根AERMS可以用来分析磨削过程的特征。为了使用磨削力、磨削温度、磨削声发射来联合对工程陶瓷氧化锆与氧化铝磨削过程进行全面监测和对工程陶瓷磨削机理进行深入研究,通过实验研究了磨削声发射信号与磨削力和磨削温度之间的内在联系,建立了工程陶瓷氧化锆与氧化铝磨削声发射信号与磨削力和磨削温度、磨削表面粗糙度关系式。结果证明,磨削声发射是实时工程陶瓷磨削过程监测的有效方法。Abstract: Acoustic emission technique has the capability to provide efficient real-time knowledge and monitoring of the grinding process. Root mean square of grinding acoustic emission signal AERMS values are used to analyze the process characteristics. The acoustic emission measurement is employed for monitoring the temperature, force and studying the grindingmechanism of engineering ceramics. This paper explores the relations between the temperature, force, acoustic emission and surface roughness via the grinding of engineering ceramics. Some models for the relationship between the grinding acoustic emission signal of engineering ceramics partially stabilized zirconia and alumina and the grinding force, temperature and surface roughness areestablished. The acoustic emission monitoring in the grindingofengineering ceramics is perfected.It can be concluded that acoustic emission provides the clearest results and a common ground to predict the final surface quality and monitoring of process.
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表 1 WSα声发射传感器参数
传感器型号 工作温度/℃ 中心频率/kHz 工作范围/kHz WSα −65 ~ 175 55 100 ~ 1000 表 2 PSZ和Al2O3陶瓷的性能
参数 PSZ Al2O3(99.5%) 试件规格 35mm×13mm×13mm 35mm×15mm×10mm 晶粒尺寸 ≤1 μm 2~5 μm 烧结方式 常压烧结 常压烧结 密度ρ 6 g/cm3 3.9 g/cm3 抗弯强度σb 946 MPa 250 MPa 微观硬度HV 1172×9.8 MPa 1559×9.8 MPa 断裂韧性KIC 8.1 MPa·m1/2 4.99 MPa·m1/2 弹性模量E 205 GPa 320 GPa 表 3 磨削实验方案
序号 实验材料 砂轮速度/
(m·s−1)工件速度/
(m·min−1)磨削深度/
mm1 PSZ 31.4 9 0.01 0.02
0.03 0.042 PSZ 31.4 12 0.01 0.02
0.03 0.043 Al2O3 31.4 12 0.01 0.02
0.03 0.04表 4 PSZ陶瓷的磨削力(vw=9 m/min)
磨削深度/mm 0.01 0.02 0.03 0.04 Fn/(N·mm−1) 3.2 5.4 7.3 9.0 Ft/(N·mm−1) 0.28 0.53 0.77 1.01 磨削力比cf 11.5 10.1 9.4 8.9 表 5 PSZ陶瓷的磨削力(vw=12 m/min)
磨削深度/mm 0.01 0.02 0.03 0.04 Fn/(N·mm−1) 3.7 6.2 8.4 10.4 Ft/(N·mm−1) 0.34 0.65 0.95 8.8 磨削力比cf 10.4 1.24 9.4 8.4 表 6 Al2O3陶瓷的磨削力(vw=12 m/min)
磨削深度/mm 0.01 0.02 0.03 0.04 Fn/(N·mm−1) 2.7 5.1 7.4 9.6 Ft/(N·mm−1) 0.33 0.77 1.26 1.78 磨削力比cf 8.0 6.6 5.8 5.4 -
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