垂直交叉主轴式滚磨光整加工方案的理论分析

张演; 李文辉; 杨胜强; 李秀红

doi:10.13433/j.cnki.1003-8728.20190167

垂直交叉主轴式滚磨光整加工方案的理论分析

doi: 10.13433/j.cnki.1003-8728.20190167

张演^1,2,,
李文辉^1,2, ,,
杨胜强^1,2,
李秀红^1,2

1.
太原理工大学机械与运载工程学院，太原 030024
2.
精密加工山西省重点实验室，太原 030024

基金项目: 国家自然科学基金项目（51875389，U1510118）与山西省自然科学基金项目（201801D111002）资助

详细信息

作者简介:
张演（1993−），博士研究生，研究方向为零件表面光整加工、精密加工，940889072@qq.com

通讯作者:
李文辉，教授，博士生导师，wenhui_li7190@126.com

中图分类号: TH161⁺.1
计量
- 文章访问数: 343
- HTML全文浏览量: 72
- PDF下载量: 20
- 被引次数: 0
出版历程
- 收稿日期: 2019-04-10
- 刊出日期: 2020-06-05

Theoretical Analysis of Vertical Cross-spindle Rolling Finishing Technique

Zhang Yan^{1,2
,},
Li Wenhui^{1,2
, ,},
Yang Shengqiang^1,2,
Li Xiuhong^1,2

1.
College of Mechanical and Vehicle Engineering, Taiyuan University of Technology, Taiyuan 030024, China
2.
Shanxi Province Key Laboratory of Precisely Machining, Taiyuan 030024, China

摘要

摘要: 为了改善主轴式滚磨光整加工对大中型盘类零件的加工效果，提出垂直交叉主轴式滚磨光整加工工艺并进行了理论分析。通过详述该工艺的加工原理，建立数学模型，推导出盘类工件上任意一点的切削速度、切削角公式，并采用MATLAB软件和控制变量法分析工件在垂直交叉主轴式滚磨光整加工工艺下转动时切削速度和切削角的变化规律。结果表明，工件上任意一点切削速度随着滚筒转速、工件转速、滚筒回转轴线到工件中心距离的增大而增大，而切削角的变化主要受两个摆角的摆动幅度和摆动频率的影响，且外圆表面切削角的峰值随着两个摆动幅度的增大而增大。
- 垂直交叉主轴式 /
- 滚磨光整加工 /
- 大中型盘类零件 /
- 切削速度 /
- 切削角
Abstract: In order to improve the effect of the spindle-type barrel finishing process for large and medium-sized disc parts, a vertical cross-spindle type buffing finishing technique was proposed and its theoretical analysis was carried out. By detailing the processing principle of the technique, a mathematical model was established. The cutting speed and cutting angle formula of any point on the disk workpiece were derived. The MATLAB software and the control variable method were used to analyze the variation of cutting speed and cutting angle of the vertical cross-spindle finishing of the workpiece when it was rolling. The results show that with the increase of the parameters of the drum rotation speed, the workpiece rotation speed, and the rotation axis of the drum to the center of the workpiece, the variation of the cutting speed at any point with the workpiece increases. The change in cutting angle is mainly affected by the swing amplitude and swing frequency of two swing angles. The peak value of the outer surface cutting angle increases as the amplitude of the two swings increases.
- vertical cross-spindle type /
- rolling finishing /
- large and medium-sized disc parts /
- cutting speed /
- cutting angle

HTML全文

图 1 大中型盘类零件垂直交叉主轴式滚磨光整加工方法加工原理示意图

下载: 全尺寸图片幻灯片

图 2 垂直交叉主轴式滚磨光整加工相对运动分析模型示意图

下载: 全尺寸图片幻灯片

图 3 工件自转一圈时，滚筒转速ω₁对M点速度v的影响

下载: 全尺寸图片幻灯片

图 4 工件自转一圈时，滚筒转速ω₁对M点切削角ϕ_r和ϕ_o的影响

下载: 全尺寸图片幻灯片

图 5 工件自转一圈时，转速ω₂对M点的速度v影响

下载: 全尺寸图片幻灯片

图 6 工件自转一圈时，转速ω₂对M点切削角ϕ_r和ϕ_o的影响

下载: 全尺寸图片幻灯片

图 7 工件自转一圈时，M点速度v随摆动幅度 θ ₁和 θ ₂的变化图

下载: 全尺寸图片幻灯片

图 8 工件自转一圈时，M点切削角ϕ_r和ϕ_o随摆动幅度 θ₁和 θ₂的变化图

下载: 全尺寸图片幻灯片

图 9 工件自转一圈时，M点速度v随摆动频率f₁和f₂的变化图

下载: 全尺寸图片幻灯片

图 10 工件自转一圈时，M点切削角 ϕ_r和 ϕ_o随摆动频率 f₁和 f₂的变化图

下载: 全尺寸图片幻灯片

图 11 工件自转一圈，距离L对M点速度v的影响

下载: 全尺寸图片幻灯片

图 12 工件自转一圈，距离L对M点切削角ϕ_r和ϕ_o的影响

下载: 全尺寸图片幻灯片

参考文献(19)

[1]	张忠雷. 对齿轮发展的认识[J]. 科技创新与应用, 2012, (13): 69 Zhang Z L. Understanding of gear development[J]. Technology Innovation and Application, 2012, (13): 69 (in Chinese)
[2]	李盛其. 中国齿轮行业“十二五”发展规划纲要(上)[J]. 现代零部件, 2011,(1): 59-61 Li S Q. The Outline of the 12th five-year development plan for China's gear industry[J]. Modern Components, 2011,(1): 59-61 (in Chinese)
[3]	周锦进, 李洪友, 王晓明. 齿轮表面质量对其使用性能和寿命影响的研究[J]. 机械科学与技术, 2004, 23(4): 468-470 doi: 10.3321/j.issn:1003-8728.2004.04.026 Zhou J J, Li H Y, Wang X M. On the influence of a Gear's surface quality on its performance and lifetime[J]. Mechanical Science and Technology for Aerospace Engineering, 2004, 23(4): 468-470 (in Chinese) doi: 10.3321/j.issn:1003-8728.2004.04.026
[4]	Petare A C, Jain N K. On simultaneous improvement of wear characteristics, surface finish and microgeometry of straight bevel gears by abrasive flow finishing process[J]. Wear, 2018, 404-405: 38-49 doi: 10.1016/j.wear.2018.03.002
[5]	Zwolak J, Palczak A. Effect of gear teeth finishing method on properties of teeth surface layer and its resistance to pitting wear creation[J]. Journal of Central South University, 2016, 23(1): 68-76 doi: 10.1007/s11771-016-3050-z
[6]	Jolivet S, Mezghani S, Isselin J, et al. Experimental and numerical study of tooth finishing processes contribution to gear noise[J]. Tribology International, 2016, 102: 436-443 doi: 10.1016/j.triboint.2016.06.005
[7]	Han J, Yuan B, Wang D L, et al. Formation mechanism study on tooth surface of two gear finishing processes: combined theoretical and experimental approaches[J]. Journal of the Brazilian Society of Mechanical Sciences and Engineering, 2017, 39(12): 5159-5170 doi: 10.1007/s40430-017-0872-z
[8]	Pathak S, Jain N K, Palani I A. Investigations on surface quality, surface integrity and specific energy consumption in finishing of straight bevel gears by PECH process[J]. The International Journal of Advanced Manufacturing Technology, 2016, 85(9-12): 2207-2222 doi: 10.1007/s00170-016-8876-x
[9]	Venkatesh G, Sharma A K, Kumar P. On ultrasonic assisted abrasive flow finishing of bevel gears[J]. International Journal of Machine Tools and Manufacture, 2015, 89: 29-38 doi: 10.1016/j.ijmachtools.2014.10.014
[10]	Venkatesh G, Sharma A K, Singh N, et al. Finishing of bevel gears using abrasive flow machining[J]. Procedia Engineering, 2014, 97: 320-328 doi: 10.1016/j.proeng.2014.12.255
[11]	周锦进, 庞桂兵, 徐文骥, 等. 脉冲电化学齿轮齿面光整加工实验研究[J]. 中国机械工程, 2004, 15(24): 2187-2190 doi: 10.3321/j.issn:1004-132X.2004.24.007 Zhou J J, Pang G B, Xu W J, et al. Experimental study on pulse electrochemical finishing of gear teeth surface[J]. China Mechanical Engineering, 2004, 15(24): 2187-2190 (in Chinese) doi: 10.3321/j.issn:1004-132X.2004.24.007
[12]	李洪友, 王辉, 张芝涛, 等. 脉冲电化学齿轮光整加工电源设计与研究[J]. 大连理工大学学报, 2003, 43(4): 452-456 doi: 10.3321/j.issn:1000-8608.2003.04.016 Li H Y, Wang H, Zhang Z T, et al. Design and study of pulse power supply for electrochemical gear finishing[J]. Journal of Dalian University of Technology, 2003, 43(4): 452-456 (in Chinese) doi: 10.3321/j.issn:1000-8608.2003.04.016
[13]	庞桂兵, 阿达依·谢尔亚孜旦, 徐文骥, 等. 展成式电化学机械光整加工圆柱齿轮的齿面质量与精度特性[J]. 机械工程学报, 2011, 47(19): 163-167 doi: 10.3901/JME.2011.19.163 Pang G B, Adayi X, Xu W J, et al. Surface quality and accuracy characteristics of cylindrical gears by generative electrochemical-mechanical finishing[J]. Journal of Mechanical Engineering, 2011, 47(19): 163-167 (in Chinese) doi: 10.3901/JME.2011.19.163
[14]	朱德荣, 邓效忠, 杨建军, 等. 超声研磨齿轮振动系统的设计及实验[J]. 振动与冲击, 2017, 36(20): 195-202 Zhu D R, Deng X Z, Yang J J, et al. A design of the vibration system of an ultrasonic lapping gear and its experiment[J]. Journal of Vibration and Shock, 2017, 36(20): 195-202 (in Chinese)
[15]	杨胜强, 李文辉, 陈红玲.表面光整加工理论与新技术[M].北京:国防工业出版社, 2011 Yang S Q, Li W H, Chen H L. Surface finishing theory and new technology[M]. Beijing: National Defence Industry Press, 2011 (in Chinese)
[16]	王琦, 李文辉, 杨胜强, 等. 往复旋流复合光整加工工艺对齿轮端面加工效果的理论分析[J]. 中国科技论文, 2018, 13(4): 429-435 doi: 10.3969/j.issn.2095-2783.2018.04.011 Wang Q, Li W H, Yang S Q, et al. Theoretical analysis on the machining effect of gear face under reciprocating swirling composite finishing process[J]. Chinese Sciencepaper, 2018, 13(4): 429-435 (in Chinese) doi: 10.3969/j.issn.2095-2783.2018.04.011
[17]	谢盼新, 李文辉, 杨胜强, 等. 齿轮卧式滚磨光整加工方案设计及理论研究[J]. 现代制造工程, 2017, (11): 125-129 Xie P X, Li W H, Yang S Q, et al. Technical solution and theoretic research on barrel finishing of gears[J]. Modern Manufacturing Engineering, 2017, (11): 125-129 (in Chinese)
[18]	雷洪, 李秀红, 李文辉, 等. 垂直主轴式齿轮滚磨光整加工方法的研究[J]. 机械设计与制造, 2018, (12): 207-209, 213 doi: 10.3969/j.issn.1001-3997.2018.12.052 Lei H, Li X H, Li W H, et al. Research on gear finishing by the method of vertical spindle barrel finishing[J]. Machinery Design & Manufacture, 2018, (12): 207-209, 213 (in Chinese) doi: 10.3969/j.issn.1001-3997.2018.12.052
[19]	王程伟, 李秀红, 李文辉, 等. 主轴式滚磨光整加工中介质流场的数值模拟及作用机理分析[J]. 表面技术, 2018, 47(11): 251-258 Wang C W, Li X H, Li W H, et al. Analaysis on numerical simulation and mechanism of medium flow field in spindle barrel finishing process[J]. Surface Technology, 2018, 47(11): 251-258 (in Chinese)