Dynamic Characteristic Analysis of a Single-stage Spur Gear System in Backlash-frequency Plane
-
摘要: 为揭示含间隙的齿轮系统分岔、啮合冲击、脱啮和动载系数间的耦合关系,在间隙与频率参数平面内以单级齿轮系统的动力学模型为研究对象,用CPNF法求解其周期/冲击、脱啮占空比、齿背啮合比、动载系数伪彩图。研究表明:间隙和频率耦合下系统表现出复杂的综合动力特性,随频率和间隙变化系统经倍化、Hopf、激变、擦切、鞍结分岔由周期运动通向混沌;分岔和啮合冲击突变导致脱啮占空比、齿背啮合比、动载系数阶跃性增大;在系统共振频率和小间隙范围内因混沌、拟周期运动和双边冲击的影响其脱啮、齿背接触、动载系数达到极值。Abstract: In order to reveal the coupling relationship among bifurcation, gear meshing impact, tooth mesh apart, tooth back-side contact and dynamic load coefficient (DLC) of the nonlinear gear system, the pseudo color maps of meshing impact and period, duty cycle of the mesh apart (DC1), duty cycle of the tooth back-side contact (DC2) and DLC for a single-stage spur gear system were obtained by CPNF (continue Poincaré-Newton-Floquet) in dimensionless backlash- frequency plane. The results indicate that the system exhibits complex comprehensive dynamic characteristics under the coupling of clearance and frequency. With the change of backlash and frequency, the periodic motion of the system turns to chaos by the way of period-doubling, Hopf, crisis, grazing and saddle node bifurcation. The abrupt change of bifurcation and meshing impact leads to step increase of DC1, DC2 and DLC. DC1, DC2 and DLC reach the extreme value due to the influence of chaos, quasi periodic motion and bilateral impact within the scope of the resonance frequency and small gap. These dynamic characteristics transition laws can provide the theoretical reference for the optimization of the gear structure parameter.
-
表 1 CPNF算法的分岔类型判别
考查点 参数(b, Ω) 追踪周期/Pi Floquet乘子λ |λmax| 分岔类型 A (0.1, 1.330) P1 (-1.049 2, -0.773 6, 0.421 4±0.808 0i, 0.695 7, 0.732 6) 1.049 2 倍化 B (0.1, 1.527 5) P1 (0.526 0±0.529 3i, -0.105 0±0.915 0i, -1.001 5, -0.820 7) 1.001 5 倍化 C (0.2, 1.390 0) P4 (0.068 3±1.272 9i, 0.144 0±0.681 5i, 0.060 2±0.127 3i) 1.274 7 Hopf D (0.2, 1.345 0) P4 (1.055 6, 0, 310 4±0.614 2i, -0.307 8±0.426 5i, 0.059 1) 1.055 6 鞍结 -
[1] Kahraman A, Singh R. Non-linear dynamics of a spur gear pair[J]. Journal of Sound and Vibration, 1990, 142(1):49-75 doi: 10.1016-0022-460X(90)90582-K/ [2] Vinayak H, Singh R, Padmanabhan C. Linear dynamic analysis of multi-mesh transmissions containing external, rigid gears[J]. Journal of Sound and Vibration, 1995, 185(1):1-32 http://www.wanfangdata.com.cn/details/detail.do?_type=perio&id=bb32c7f91be7a34a94a2c8e803ec6837 [3] 刘晓宁, 王三民, 沈允文.三自由度齿轮传动系统的非线性振动分析[J].机械科学与技术, 2004, 23(10):1191-1193 http://www.cnki.com.cn/Article/CJFDTotal-JXKX200410017.htmLiu X N, Wang S M, Shen Y W. Nonlinear vibrations of 3-DOF geared rotor-bearing system[J]. Mechanical Science and Technology, 2004, 23(10):1191-1193(in Chinese) http://www.cnki.com.cn/Article/CJFDTotal-JXKX200410017.htm [4] 苟向锋, 陈代林.三自由度齿轮传动系统的分岔与混沌研究[J].机械科学与技术, 2014, 33(2):199-203 https://journals.nwpu.edu.cn/jxkxyjs/article/id/5039Gou X F, Chen D L. Research on bifurcation and chaos of 3-DOF gear transmission system[J]. Mechanical Science and Technology for Aerospace Engineering, 2014, 33(2):199-203(in Chinese) https://journals.nwpu.edu.cn/jxkxyjs/article/id/5039 [5] Luo Y G, Ren Z H, Ma H, et al. Stability of periodic motion on the rotor-bearing system with coupling faults of crack and rub-impact[J]. Journal of Mechanical Science and Technology, 2007, 21(6):860-864 http://www.wanfangdata.com.cn/details/detail.do?_type=perio&id=eb51a6a385ae6583a10a7ac9b20ce201 [6] Han Q, Zhang Z, Wen B. Periodic motions of a dual-disc rotor system with rub-impact at fixed limiter[J]. Proceedings of the Institution of Mechanical Engineers, Part C:Journal of Mechanical Engineering Science, 2008, 222(10):1935-1946 http://www.wanfangdata.com.cn/details/detail.do?_type=perio&id=3d50b098e786e3d25f301acec641cd0e [7] Han Q K, Zhang Z W, Liu C L, et al. Periodic motion stability of a dual-disk rotor system with rub-impact at fixed limiter[M]//Ibrahim R A, Babitsky V I, Okuma M. Vibro-Impact Dynamics of Ocean Systems and Related Problems. Berlin, Heidelberg: Springer, 2009: 105-109 [8] 李同杰, 朱如鹏, 鲍和云, 等.行星齿轮传动系的周期运动及其稳定性[J].振动工程学报, 2013, 26(6):815-822 http://d.old.wanfangdata.com.cn/Periodical/zdgcxb201306002Li T J, Zhu R P, Bao H Y, et al. Coexisting periodic solutions and their stability of a nonlinear planetary gear train[J]. Journal of Vibration Engineering, 2013, 26(6):815-822(in Chinese) http://d.old.wanfangdata.com.cn/Periodical/zdgcxb201306002 [9] 田亚平, 褚衍东, 饶晓波.单级齿轮系统的周期运动及其稳定性[J].机械设计, 2017, 34(2):45-49 http://www.wanfangdata.com.cn/details/detail.do?_type=perio&id=jxsj201702009Tian Y P, Chu Y D, Rao X B. Periodic motion and its stability of a single-stage gear system[J]. Journal of Machine Design, 2017, 34(2):45-49(in Chinese) http://www.wanfangdata.com.cn/details/detail.do?_type=perio&id=jxsj201702009 [10] Gou X F, Zhu L Y, Chen D L. Bifurcation and chaos analysis of spur gear pair in two-parameter plane[J]. Nonlinear Dynamic, 2015, 79(3):2225-2235 http://www.wanfangdata.com.cn/details/detail.do?_type=perio&id=ee5e6622a775ac58bc17a50395e29809 [11] 苟向锋, 陈代林.双参变量下齿轮-转子系统扭转振动特性分析[J].工程力学, 2014, 31(11):211-217 http://www.wanfangdata.com.cn/details/detail.do?_type=perio&id=gclx201411028Guo X F, Chen D L. Dynamic analysis on torsional vibration of gear-rotor system in two parameters plane[J]. Engineering Mechanics, 2014, 31(11):211-217(in Chinese) http://www.wanfangdata.com.cn/details/detail.do?_type=perio&id=gclx201411028 [12] 田亚平, 褚衍东, 饶晓波.双参平面内单级直齿圆柱齿轮系统动力特性综合分析[J].振动工程学报, 2018, 31(2):219-225 http://d.old.wanfangdata.com.cn/Periodical/zdgcxb201802004Tian Y P, Chu Y D, Rao X B. Dynamic characteristic analysis of a single-stage spur gear system in two-parameter plane[J]. Journal of Vibration Engineering, 2018, 31(2):219-225(in Chinese) http://d.old.wanfangdata.com.cn/Periodical/zdgcxb201802004 [13] 田亚平, 褚衍东, 饶晓波.双参变量下单级齿轮传动系统分岔/冲击特性分析[J].振动与冲击, 2018, 37(13):218-223 http://www.wanfangdata.com.cn/details/detail.do?_type=perio&id=zdycj201813035Tian Y P, Chu Y D, Rao X B. Bifurcation & impact characteristics of a single-stage gear train in a two-parameter plane[J]. Journal of Vibration and Shock, 2018, 37(13):218-223(in Chinese) http://www.wanfangdata.com.cn/details/detail.do?_type=perio&id=zdycj201813035 [14] 李同杰, 朱如鹏, 包和云, 等.行星齿轮系扭转非线性振动建模与运动分岔特性研究[J].机械工程学报, 2011, 47(21):76-83 http://d.old.wanfangdata.com.cn/Periodical/jxgcxb201121012Li T J, Zhu R P, Bao H Y, et al. Nonlinear torsional vibration modeling and bifurcation characteristic study of a planetary gear train[J]. Journal of Mechanical Engineering, 2011, 47(21):76-83(in Chinese) http://d.old.wanfangdata.com.cn/Periodical/jxgcxb201121012