Application of Finite Element Simulation Technique in Cutting Tool Wear
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摘要: 采用有限元仿真的方法对刀具磨损进行研究,不仅可以全面获得切削过程中的各项参数,而且具有成本低、效率高等优点;分析了有限元技术在刀具磨损应用中的关键技术,包括材料的本构模型、接触类型和摩擦模型、磨损模型和磨损计算、ALE网格技术、分离准则和断裂准则,分析了目前研究存在的问题,并提出未来的发展方向,对于推动有限元技术在刀具磨损中的应用具有指导意义。Abstract: The wear conditions of cutting tools can be studied with finite element method. This method can not only obtain various parameters in cutting process, but also has advantages in low cost and high efficiency. The key technologies in cutting tool wear with finite element technique was studied. These technologies include the constitutive model, contact type and friction model, wear model and wear calculation, ALE grid technology, separation criterion and fracture criterion. In addition, the existing problems in the current researches were analyzed and the future development were proposed. This paper has guiding the significance for promoting the use of finite element techniques in cutting tool wear.
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Key words:
- finite element simulation /
- cutting /
- tool wear /
- constitutive model
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图 1 单元删除法原理[10]
图 2 模拟磨损的流程[12]
图 3 Usui磨损模型仿真结果[14]
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