Mechanical Analysis and Power Modeling on Load of TBM
-
摘要: 硬岩隧道掘进机(Tunnel boring machine,TBM)是用于隧道一次成型的大型装备。为分析地质条件、掘进状态等关键工程因素对装备掘进功率的影响规律并建立预估模型,首先对装备掘进过程的力学特征进行分析,抓住影响装备掘进过程的主要因素,推导出掘进推力和刀盘驱动扭矩表达式。基于输入能耗与载荷间的依存关系,建立了装备掘进功率的近似预估模型,并结合工程数据识别反映具体工况等因素的模型系数。进一步利用未参与建模过程的独立检验数据对所建立模型的有效性和适用性进行讨论。模型预测值与工程实测值的对比结果表明,建立的掘进功率近似力学模型能够综合反映操作参数、地质参数等关键因素的影响规律。Abstract: Tunnel Boring Machine(TBM)is a large equipment used in tunnelling construction. In order to analyse the influence of main factors such as geological parameters and operating condition to boring power, the mechanical characteristics of driving process are studied. The thrust and the cutter disc drive torque are obtained by main factors affecting the tunneling process. Based on the relationship between input energy consumption and load, the approximate estimation model of boring power is established. Moreover, engineering data is used to identify the coefficients of the model, which depend on specific conditions. Furthermore, the applicability and effectiveness of the model are discussed with independent data which is not used in modeling process. The comparison between measured and predicted values shows that the proposed model can reflect the influences of the key factors such as operating status, geological parameters.
-
Key words:
- TBM /
- penetration load /
- power model /
- mechanics analysis
-
[1] Gertsch R, Gertsch L, Rostami J. Disc cutting tests in Colorado Red Granite:implications for TBM performance prediction[J]. International Journal of Rock Mechanics and Mining Sciences, 2007,44(2):238-246 [2] Cho J W, Jeon S, Jeong H Y, et al. Evaluation of cutting efficiency during TBM disc cutter excavation within a Korean granitic rock using linear-cutting-machine testing and photogrammetric measurement[J]. Tunnelling and Underground Space Technology, 2013,35:37-54 [3] Qi G, Wei Z Y, Hao M. An experimental research on the rock cutting process of the gage cutters for rock tunnel boring machine (TBM)[J]. Tunnelling and Underground Space Technology, 2016,52:182-191 [4] Cho J W, Jeon S, Yu S H, et al. Optimum spacing of TBM disc cutters:a numerical simulation using the three-dimensional dynamic fracturing method[J]. Tunnelling and Underground Space Technology, 2010,25(3):230-244 [5] Acaroglu O, Ozdemir L, Asbury B. A fuzzy logic model to predict specific energy requirement for TBM performance prediction[J]. Tunnelling and Underground Space Technology, 2008,23(5):600-608 [6] Wang L H, Kang Y L, Zhao X J, et al. Disc cutter wear prediction for a hard rock TBM cutterhead based on energy analysis[J]. Tunnelling and Underground Space Technology, 2015,50:324-333 [7] Huo J Z, Wu H Y, Yang J, et al. Multi-directional coupling dynamic characteristics analysis of TBM cutterhead system based on tunnelling field test[J]. Journal of Mechanical Science and Technology, 2015,29(8):3043-3058 [8] Yagiz S. Utilizing rock mass properties for predicting TBM performance in hard rock condition[J]. Tunnelling and Underground Space Technology, 2008,23(3):326-339 [9] Benardos A G, Kaliampakos D C. Modelling TBM performance with artificial neural networks[J]. Tunnelling and Underground Space Technology, 2004,19(6):597-605 [10] Delisio A, Zhao J. A new model for TBM performance prediction in blocky rock conditions[J]. Tunnelling and Underground Space Technology, 2014,43:440-452 [11] 孙伟,张旭,赵奎山.基于密实核理论的单滚刀多阶段受力预测模型[J].机械设计与制造,2015,(6):9-12 Sun W, Zhang X, Zhao K S. Multi-stage force prediction model of single disc cutter based on the dense nuclear theory[J]. Machinery Design & Manufacture, 2015,(6):9-12(in Chinese) [12] 夏毅敏,朱湘衡,林赉贶,等.TBM刀盘掘进载荷影响因素研究[J].现代制造工程,2015,(9):1-6,33 Xia Y M, Zhu X H, Lin L K, et al. Analysis of influence factors on load of TBM cutterhead[J]. Modern Manufacturing Engineering, 2015,(9):1-6,33(in Chinese) [13] 郑峥,张茜,亢一澜.盾构装备掘进总推力的反演识别与力学建模[J].机械工程学报,2014,50(21):31-37 Zheng Z, Zhang Q, Kang Y L. Inverse identification and mechanical modeling of total thrust on shield tunneling machine[J]. Journal of Mechanical Engineering, 2014,50(21):31-37(in Chinese) [14] 施虎,龚国芳,杨华勇,等.盾构掘进机推进力计算模型[J].浙江大学学报(工学版),2011,45(1):126-131 Shi H, Gong G F, Yang H Y, et al. Determination of thrust force for shield tunneling machine[J]. Journal of Zhejiang University (Engineering Science), 2011,45(1):126-131(in Chinese) [15] 高少磊,韩美东,蔡宗熙.利用数值模拟估算TBM刀具磨损量的方法[J].机械科学与技术,2016,35(5):717-721 Gao S L, Han M D, Cai Z X. A method for evaluating wear of TBM cutter's by using numerical simulation[J]. Mechanical Science and Technology for Aerospace Engineering, 2016,35(5):717-721(in Chinese) [16] Ates U, Bilgin N, Copur H. Estimating torque, thrust and other design parameters of different type TBMs with some criticism to TBMs used in Turkish tunneling projects[J]. Tunnelling and Underground Space Technology, 2014,40:46-63 [17] 刘桂荣.统计学原理[M].上海:华东理工大学出版社,2006 Liu G R. Statistical principle[M]. Shanghai:East China University of Science and Technology Press, 2006(in Chinese)
点击查看大图
计量
- 文章访问数: 244
- HTML全文浏览量: 38
- PDF下载量: 6
- 被引次数: 0