Analyses and Control of Interlayer Defects in Drilling Low-stiffness CFRP/Ti Stacks
-
摘要: 针对弱刚性CFRP/Ti叠层结构钻孔过程,求解引起叠层结构层间间隙的钻削轴向力,提出抑制层间缺陷的临界压脚力预测模型,设计以工件刚度和进给率为变量的钻削实验,研究层间缺陷形式及其与实验变量间的关系。层间缺陷形成于切屑在层间间隙的扩展和累积过程中,表现为层间积屑和复材表面划伤,随进给率增加和工件刚度减小而增加。相关性分析表明层间缺陷与层间间隙间存在正线性关系。压脚力能有效减小层间间隙、抑制层间缺陷,当其等于临界值时层间缺陷几乎不存在。
-
关键词:
- CFRP/Ti叠层结构 /
- 钻削 /
- 层间缺陷 /
- 压脚力 /
- 层间间隙
Abstract: In drilling hybrid structure of composite materials and titanium alloys, thrust force that results in interlayer gap was calculated, the predictive model of critical pressure foot force was established for elimination of interlayer damage. Experiments were carried out with varying feed rate and stiffness of workpiece. The formation of interlayer defects was studied, as well as the relationship between interlayer defects and experimental parameters. Interlayer defects include interlayer chips and scratch of composite surface, which are formed during extending and accumulating process of chips along interlayer gap. The defects increase with the increasing of feed rate and the decreasing of stiffness. Correlation analysis shows a significant positive relationship between interlayer defects and interlayer gap. Pressure foot force will reduce the interlayer gap and defects. When the pressure foot force equals the critical value there is almost no interlayer defects.-
Key words:
- composite materials /
- interlayer damage /
- pressure foot force /
- predictive model /
- stiffness
-
[1] 王明海,徐颖翔,郑耀辉,等.钛合金与铝合金叠层材料制孔研究[J].制造技术与机床,2014,(11):27-30 Wang M H, Xu Y X, Zheng Y H, et al. Experimental study in drilling of titanium and aluminium stacked materials[J]. Manufacturing Technology & Machine Tool, 2014,(11):27-30(in Chinese) [2] Park K H, Beal A, Kim D, et al. Tool wear in drilling of composite/titanium stacks using carbide and polycrystalline diamond tools[J]. Wear, 2011,271(11-12):2826-2835 [3] Xu J Y, Mkaddem A, Mansori M E. Recent advances in drilling hybrid FRP/Ti composite:a state-of-the-art review[J]. Composite Structures, 2016,135:316-338 [4] Ramulu M, Branson T, Kim D. A study on the drilling of composite and titanium stacks[J]. Composite Structures, 2001,54(1):67-77 [5] Zitoune R, Krishnaraj V, Collombet F. Study of drilling of composite material and aluminium stack[J]. Composite Structures, 2010,92(5):1246-1255 [6] Kim D, Ramulu M. Drilling process optimization for graphite/bismaleimide-titanium alloy stacks[J]. Composite Structures, 2004,63(1):101-114 [7] Zitoune R, Krishnaraj V, Almabouacif B S, et al. Influence of machining parameters and new nano-coated tool on drilling performance of CFRP/Aluminium sandwich[J]. Composites Part B:Engineering, 2012,43(3):1480-1488 [8] Shyha I S, Soo S L, Aspinwall D K, et al. Hole quality assessment following drilling of metallic-composite stacks[J]. International Journal of Machine Tools and Manufacture, 2011,51(7-8):569-578 [9] 卢志军.制孔质量约束的铝合金薄壁叠层结构单向预压钻孔工艺研究[J].航空制造技术,2015,(S2):152-156 Lu Z J. Study of one-side pressed drilling process of aluminum alloy thin-walled laminated structure[J]. Aeronautical Manufacturing Technology, 2015,(S2):152-156(in Chinese) [10] 王珉,薛少丁,陈文亮,等.面向飞机自动化装配的单向压紧制孔毛刺控制技术[J].航空制造技术,2011,(9):26-29 Wang M, Xue S D, Chen W L, et al. One-side pressed burrless drilling technology for aircraft automatic assembly[J]. Aeronautical Manufacturing Technology, 2011,(9):26-29(in Chinese) [11] Aurich J C, Dornfeld D. Burrs-analysis, control and removal[M]. Berlin Heidelberg:Springer, 2010:89-98 [12] Jie L. The formation and effect of interlayer gap in dry drilling of stacked metal materials[J]. The International Journal of Advanced Manufacturing Technology, 2013,69(5-8):1263-1272 [13] Bi S S, Liang J. Experimental studies and optimization of process parameters for burrs in dry drilling of stacked metal materials[J]. The International Journal of Advanced Manufacturing Technology, 2011,53(9-12):867-876 [14] Gao Y H, Wu D, Nan C G, et al. The interlayer gap and non-coaxiality in stack drilling[J]. International Journal of Machine Tools and Manufacture, 2015,99:68-76 [15] Lazar M B, Xirouchakis P. Mechanical load distribution along the main cutting edges in drilling[J]. Journal of Materials Processing Technology, 2013,213(2):245-260 [16] Lazar M B, Xirouchakis P. Experimental analysis of drilling fiber reinforced composites[J]. International Journal of Machine Tools and Manufacture, 2011,51(12):937-946
点击查看大图
计量
- 文章访问数: 236
- HTML全文浏览量: 31
- PDF下载量: 6
- 被引次数: 0