Fatigue Analysis of Valve Pocket for a Tower Crane Servo Valve
-
摘要: 以某型塔吊液压式伺服阀阀套为例,采用雨流计数法处理其承受的周期载荷;采用经典处理S-N曲线(应力-循环次数关系曲线)的方法得到阀套材料440C的安全S-N曲线;针对用雨流计数法得到的载荷谱中的每一种工况,采用有限元分析软件MSC.PATRAN进行应力分析,得到每一种工况下的最大应力值;对照安全S-N曲线,找到每一最大应力值对应的损伤值,并将所有工况下的损伤值与循环次数相乘并求和,即可得到阀套的疲劳损伤值。采用的疲劳损伤计算方法与传统的疲劳试验方法相比,不仅计算时间比传统疲劳试验时间短,成本低,而且不会因为试件制造过程的缺陷等因素而使计算结果发散。Abstract: Considering a tower crane hydraulic servo valve pocket, the cycle loads on which are handled by the rainflow-counting method and the safe S-N (Stress-Number of cycle) curve of the material used in valve pocket (440C) is obtained according to the classic processing method on the S-N curve firstly. Secondly, for each working condition in load spectrum, the maximum stress value is obtained during the finite element analysis on the MSC.PATRAN software platform. And then, consulting to the safe S-N curve, the fatigue damage value of each maximum stress value is obtained. Finally, the multiplying the fatigue damage value by cycle times, and the sum of which is the total fatigue damage value of the valve pocket. Comparing with the traditional fatigue test, the computational method on the fatigue damage proposed in this paper can not only save the analysis time and cost, but is also independent of the test specimen defects.
-
Key words:
- valve pocket /
- rainflow-counting method /
- fatigue damage /
- safe S-N curve
-
[1] 李跃松,朱玉川,吴洪涛,等.电液伺服阀的研究现状[J].航空兵器,2010,(6):20-24 Li Y S, Zhu Y C, Wu H T, et al. Research actuality of electrohydraulic servovalve[J]. Aero Weaponry, 2010,(6):20-24 (in Chinese) [2] 方群,黄增.电液伺服阀的发展历史、研究现状及发展趋势[J].机床与液压,2007,35(11):162-165 Fang Q, Huang Z. Developing process, research actuality and trend of electrohydraulic servovalve[J]. Machine Tool & Hydraulics, 2007,35(11):162-165 (in Chinese) [3] Karunanidhi S, Singaperumal M. Design, analysis and simulation of magnetostrictive actuator and its application to high dynamic servo valve[J]. Sensors and Actuators A: Physical, 2010,157(2):185-197 [4] Hakim S, Burton J D. ‘The need for a servo-valve shunt’[J]. Developmental Medicine & Child Neurology, 1974,16(1):114-116 [5] Hakim S. Hydraulic and mechanical mis-matching of valve shunts used in the treatment of hydrocephalus: the need for a servo-valve shunt[J]. Developmental Medicine & Child Neurology, 1973,15(5):646-653 [6] Kim D H, Tsao T C. A linearized electrohydraulic servovalve model for valve dynamics sensitivity analysis and control system design[J]. Journal of Dynamic Systems, Measurement, and Control, 2000,122(1):179-187 [7] 刘长年.液压伺服系统的分析与设计[M].北京:科学出版社,1985 Liu C N. Analysis and design of hydraulic servo system[M]. Beijing: Science Press, 1985 (in Chinese) [8] 尧建平,冯建民,王晓光,等.射流管电液伺服阀在全尺寸飞机结构静力/疲劳试验中的应用研究[J].液压与气动,2010,(3):74-76 Yao J P, Feng J M, Wang X G, et al. The application of jet pipe electronic-hydraulic servo valve in the static-loading/tiredness test for full size structure of aircraft[J]. Chinese Hydraulics & Pneumatics, 2010,(3):74-76 (in Chinese) [9] Colin B. Approche stochastique de la Fatigue Vibratoire: comparaison entre les méthodes peak-valley et rainflow counting: stochastic approach of fatigue vibratory: comparison between peak-valley method and rainflow counting method[J]. Revue de Métallurgie, 2012,109(4):217-247 [10] Amzallag C, Gerey J P, Robert J L, et al. Standardization of the rainflow counting method for fatigue analysis[J]. International Journal of Fatigue, 1994,16(4):287-293 [11] Nishijima S, Kanazawa K. Stepwise S-N curve and fish-eye failure in gigacycle fatigue[J]. Fatigue & Fracture of Engineering Materials & Structures, 1999,22(7):601-607 [12] Subramanyan S. A cumulative damage rule based on the knee point of the S-N curve[J]. Journal of Engineering Materials and Technology, 1976,98(4):316-321 [13] William J. Metallic materials properties development and standardization (MMPDS-03)[M]. US: Department of Transportation, 2006 [14] Bishop N W M, Sherratt F. Finite element based fatigue calculations[M]. UK: NAFEMS, 2000 [15] 陈传尧.疲劳与断裂[M].武汉:华中科技大学出版社,2002 Chen C Y. Fatigue and fracture[M]. Wuhan: Huazhong University of Science and Technology Press, 2002 (in Chinese)
点击查看大图
计量
- 文章访问数: 216
- HTML全文浏览量: 49
- PDF下载量: 6
- 被引次数: 0