Research on Face Gear With Helical Pinion Grinding Technology by Using Grinding Disk
-
摘要: 为了制造出高精度硬齿面斜齿面齿轮和获得抛物线传动误差并改善啮合性能,对采用碟形砂轮加工双向修形的斜齿面齿轮的磨齿方法进行了研究。设计了渐开线失配的碟形砂轮齿面,分析了碟形砂轮磨削斜齿面齿轮的展成原理,根据展成原理和用渐开线失配的碟形砂轮并改变砂轮的运动,推导出双向修形斜齿面齿轮的齿面方程。给出了双向修形斜齿面齿轮的齿面计算和接触分析实例,结果表明:理论齿面的最大齿面误差为5.98×10-4μm,采用碟形砂轮加工双向修形斜齿面齿轮的磨齿方法是可行的,获得了斜齿面齿轮抛物线传动误差,避免了边缘接触并改善了斜齿面齿轮的啮合性能。Abstract: A method of tooth grinding for double crowned face gear with helical pinion machined by using grindingdisk was studied in order to manufacture highly precise hardened face gear with helical pinion and obtain parabolictransmission errors and improve meshing performances.The surface of grinding disk with mismatched involute wasdesigned; the generation theory of helical face gear abraded by grinding disk is analyzed, deducing the tooth surfaceequation of double crowned face gear with helical pinion based on the generation theory, the grinding disk with mismatch involute and modification of the grinder movement.A tooth surface calculation and contact analysis exampleof double crowned face gear with helical pinion was represented and the results show that the maximum error of thetheoretical tooth surface of face gear is 5.98×10 -4 μm, the grinding and crowning method is feasible and the parabolic transmission is obtained, avoiding edge contact and approving meshing performances.
-
Key words:
- face gear with helical pinion /
- grinding disk /
- double crowning /
- alignment /
- errors
-
[1] Litvin F L. Gear Geometry and Applied Theory[M]. Second edition. New York: Cambridge University Press, 2004: 508~546 [2] Bill R C. Summary Highlights of the Advanced Rotorcraft Transmission (ART) Program[R]. AIAA Paper, 92-3362,Washington: American Institute of Aeronautics, 1992 [3] Litvin F L, Fuentes A. Face Gear Drive With Helical Involute Pinion: Geometry, Generation by a Shaper and a Worm,Avoidance of Singularities and Stress Analysis[R]. NASA /CR-2005-213443, Washington: NASA center for aerospace information, 2005 [4] 赵宁, 曾晓春, 郭辉等. 斜齿面齿轮齿面仿真及轮齿 接触分析[J]. 航空动力学报, 2008, 23 (10): 1927~1932 [5] 沈云波, 方宗德, 赵宁等. 斜齿面齿轮几何传动误差的设计[J]. 航空动力学报, 2008, 23 (11): 2147~2152 [6] 沈平, 刘光磊. 斜齿面齿轮蜗杆砂轮磨削的双参数法[J]. 机械科学与技术, 2008, 27(7): 950~954 [7] 郭辉. 面齿轮滚齿加工方法及其啮合性能研究[D]. 西安: 西北工业大学, 2009 [8] 赵宁, 刘常青. 关于面齿轮磨削加工机床的研究[J]. 机械设计与制造, 2007,(10): 151~152 [9] Dr. Hermann J. Stadtfeld. Coniface face gear cutting and grinding [CB /OL]. (2010-9) [2011-07-15]. http: //www. gearsolutions.com /article /detail /6020 /coniface-face-gear-cutting-and-grinding [10] Litvin F L, Fuentes A, Hawkins M, et al. Design generation and TCA of new type of asymmetric face gear drive with modified geometry[J]. Computer Methods in Applied Mechanics and Engineering, 2001, 190: 5837~5865 [11] Zanzi C, Pedrero Jose' I. Application of modified geometry of face gear drive[J]. Computer Methods in Applied Mechanics and Engineering, 2005, 194: 3047~3066 [12] 沈云波, 方宗德, 赵宁等. 齿廓方向修形的斜齿面齿轮啮合特性研究[J]. 中国机械工程, 2008, 19(18): 2219~2222 [13] Litvin F L, Fuentes A, Gonzalez-Perez I, et al. Modified involute helical gears: computerized design, simulation of meshing and stress analysis[J]. Computer Methods in Applied Mechanics and Engineering, 2003, 192: 3619~3655 [14] 赵宁, 郭辉, 方宗德. 直齿面齿轮修形及承载接触分析[J]. 航空动力学报, 2008, 11 (23): 2142~2146 [15] Litvin F L, Sheveleva G I, Vecchiato D, et al. Modified approach for tooth contact analysis of gears drives and automatic determination of guess values[J]. Computer Methods in Applied Mechanics and Engineering, 2005, 194: 2927~2946
点击查看大图
计量
- 文章访问数: 227
- HTML全文浏览量: 33
- PDF下载量: 4
- 被引次数: 0