Effect of Ultrasonic Strengthening on Fatigue Property of 30CrMnSiNi2A High-strength Steel
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摘要: 超声强化技术可用来改善材料表面完整性以提高其疲劳性能。本文针对超声滚压强化对低合金高强钢疲劳性能的影响进行研究,通过分析超声强化的强化机理及疲劳试样实验,采用金相显微镜、微观硬度仪及扫描电镜对30CrMnSiNi2A疲劳试样进行微观结构及显微硬度的测试,结果表明,经过超声强化后试样表面出现一层强化层,组织更为细密,显微维氏硬度与未表面强化的试样相比提高了9.8%。在1 400 MPa应力作用下,30CrMnSiNi2A高强钢试样的疲劳寿命较传统抛光下的试样增加了38.4%。Abstract: Ultrasonic strengthening technology can be used to improve the surface integrity of materials in order to increase the fatigue life. The effect of the ultrasonic rolling strengthening on the fatigue property of high-strength steel was studied. Metallographic microscope, microhardness tester and scanning electron microscope were utilized to analyze microstructure and microhardness of the strengthened specimens, and the results showed that the strengthened layer can be obtained after ultrasonic strengthening treatment, and the microstructure become finer, the microhardness can be improved by 9.8% as well. At the same time, the fatigue life of the 30CrMnSiNi2A high-strength steel can be increased by 38.4% comparing with the polished specimens at a test stress of 1 400 MPa.
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Key words:
- ultrasonic strengthening /
- high-strength steel /
- fatigue property
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表 1 30CrMnSiNi2A高强钢的化学成分
% w(C) w(Mn) w(Si) w(Cr) w(Ni) w(S) w(Fe) 0.31 1.20 1.10 1.12 1.65 0.016 余量 表 2 硬度数据处理结果
试样材料 试样状态 维氏硬度
均值/HV维氏硬度
标准差30CrMnSiNi2A 未强化 459.2 5.937 超声强化后 504.5 7.316 表 3 钢30CrMnSiNi2A(Kt=1)试样疲劳试验结果
表面状态 σmax/MPa N/千周 GPL1 1 400 69.9, 30.3, 15.6, 10.1, 30.8 1 200 48.7, 61.4, 192.3, 35.8, 58.1 GPL2 1 400 34.6, 33.4, 31.6, 42.3, 33.8 1 200 29.3, 138.3, 63.4, 112, 119.5 表 4 钢30CrMnSiNi2A(Kt=1)试样S-N曲线拟合结果
试验环境 表面状态 应力比 S-N曲线拟合方程 室温空气 GPL1
GPL2R=0.06 lgN=50.077-14.569×lgσmax
lgN=59.734-17.617×lgσmax -
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