留言板

尊敬的读者、作者、审稿人, 关于本刊的投稿、审稿、编辑和出版的任何问题, 您可以本页添加留言。我们将尽快给您答复。谢谢您的支持!

姓名
邮箱
手机号码
标题
留言内容
验证码

轴套内表面微结构掩膜电解加工模拟及试验研究

宋义雄 王权岱 王莉 李辉 李言

宋义雄, 王权岱, 王莉, 李辉, 李言. 轴套内表面微结构掩膜电解加工模拟及试验研究[J]. 机械科学与技术, 2016, 35(2): 267-272. doi: 10.13433/j.cnki.1003-8728.2016.0219
引用本文: 宋义雄, 王权岱, 王莉, 李辉, 李言. 轴套内表面微结构掩膜电解加工模拟及试验研究[J]. 机械科学与技术, 2016, 35(2): 267-272. doi: 10.13433/j.cnki.1003-8728.2016.0219
Song Yixiong, Wang Quandai, Wang Li, Li Hui, Li Yan. Simulation and Experimental Study on Through-mask Electrochemical Micromachining Process for Micro-texturing on Inner Surface of Bushing[J]. Mechanical Science and Technology for Aerospace Engineering, 2016, 35(2): 267-272. doi: 10.13433/j.cnki.1003-8728.2016.0219
Citation: Song Yixiong, Wang Quandai, Wang Li, Li Hui, Li Yan. Simulation and Experimental Study on Through-mask Electrochemical Micromachining Process for Micro-texturing on Inner Surface of Bushing[J]. Mechanical Science and Technology for Aerospace Engineering, 2016, 35(2): 267-272. doi: 10.13433/j.cnki.1003-8728.2016.0219

轴套内表面微结构掩膜电解加工模拟及试验研究

doi: 10.13433/j.cnki.1003-8728.2016.0219
基金项目: 

国家自然科学基金项目(51375381)与西安理工大学博士科研启动基金项目(102-211003)资助

详细信息
    作者简介:

    宋义雄(1989-),硕士研究生,研究方向为先进制造技术、仿生摩擦学,syx16300@126.com

    通讯作者:

    王权岱,副教授,博士,wangquandai@xaut.edu.cn

Simulation and Experimental Study on Through-mask Electrochemical Micromachining Process for Micro-texturing on Inner Surface of Bushing

  • 摘要: 掩膜电解加工是金属基底表面织构化的有效手段,为了实现在轴套内表面阵列微结构的加工,进行了活动掩膜电解加工方法的仿真与试验研究。建立了活动掩膜电解加工有限元计算模型,通过数值计算分析了图形分布均匀性及掩膜厚度影响电流密度分布的规律和机理。结果表明:采用掩膜和阴极一体化的这种特殊电极结构形式,加工非均匀占空比图形时更有利于得到一致的加工深度;通过控制掩膜厚度与图形特征尺寸的关系,可以控制所加工的微结构底部形状。以仿真计算结论为依据进行了掩膜电解试验优化,并采用优化的工艺参数在轴套的内表面加工出了直径为100μm的微坑阵列。
  • [1] 张嗣伟.我国摩擦学工业应用的节约潜力巨大-谈我国摩擦学工业应用现状的调查[J].中国表面工程,2008,21(2):50-52 Zhang S W. Enormous economy potential of tribology application in industry in China-on the survey of present status of tribology application in industry[J]. China Surface Engineering, 2008,21(2):50-52(in Chinese)
    [2] Etsion I. State of the art in laser surface texturing[J]. Journal of Tribology, 2005,127(1):248-253
    [3] Kovalchenko A, Ajayi O, Erdemir A, et al. The effect of laser surface texturing on transitions in lubrication regimes during unidirectional sliding contact[J]. Tribology International, 2005,38(3):219-225
    [4] Bruzzone A A G, Costa H L, Lonardo P M, et al. Advances in engineered surfaces for functional performance[J]. CIRP Annals-Manufacturing Technolgoy, 2008,57(2):750-769
    [5] Landolt D, Chauvy P F, Zinger O. Electrochemical micromachining polishing and surface structuring of metals:fundamental aspects and new developments[J]. Electrochinica Acta, 2003,48(20-22):3185-3201
    [6] Zhu D, Qu N S, Li H S, Zeng Y B, et al. Electrochemical micromachining of microstructures of micro hole and dimple array[J]. CIRP Annals-Manufacturing Technolgoy, 2009,58(1):177-180
    [7] Schuster R. Electrochemical microstructuring with short voltage pulses[J]. Chemphyschem, 2007,8(1):34-39
    [8] Kern P, Veh J, Michler J. New developments in through-mask electrochemical micromachining of titanium[J]. Journal of Micromechanics and Microengineering, 2007,17(6):1168-1177
    [9] Chauvy P F, Hoffmann P, Landolt D. Applications of laser lithography on oxide film to titanium micromachining[J]. Applied Surface Science, 2003:165-170
    [10] Hao X Q, Wang L, Wang Q D, et al. Surface micro-texturing of metallic cylindrical surface with proximity rolling-exposure lithography and electrochemical micromachining[J]. Applied Surface Science, 2011,257(21):8906-8911
    [11] Qian S Q, Zhu D, Qu N S, et al. Generating micro-dimples array on the hard chrome-coated surface by modified through mask electrochemical micromachining[J]. The International Journal of Advanced Manufacturing Technology, 2010,47(9-12):1121-1127
    [12] 吴承伟,马国军,周平.流体流动的边界滑移问题研究进展[J].力学进展,2008,38(3):265-282 Wu C W, Ma G J, Zhou P. A review of the study on the boundary slip problems of fluid flow[J]. Advances in Mechanics, 2008,38(3):265-282(in Chinese)
    [13] 王建业,徐家文.电解加工原理及应用[M].北京:国防工业出版社,2001 Wang J Y, Xu J W. The fundamentals and its applications of electrochemical machining[M]. Beijing:National Defense Industry Press, 2001(in Chinese)
    [14] Wang L, Wang Q D, Hao X Q, et al. Finite element simulation and experimental study on the through-mask electrochemical micromachining (EMM) process[J]. The International Journal of Advanced Manufacturing Technology, 2010,51(1-4):155-162
    [15] Nanbu T, Ren N, Yasuda Y, et al. Micro-textures in concentrated conformal-contact lubrication:effects of texture bottom shape and surface relative motion[J]. Tribology Letters, 2008,29(3):241-252
  • 加载中
计量
  • 文章访问数:  196
  • HTML全文浏览量:  46
  • PDF下载量:  6
  • 被引次数: 0
出版历程
  • 收稿日期:  2014-04-23
  • 刊出日期:  2016-02-05

目录

    /

    返回文章
    返回