Articles:2022,Vol:27,Issue(1):1-17
Citation:
ZHU Sisi, ZHAO Peng, WAN Gang, ZHU Quanping, YANG Jin, HE Kai. Design of Piston Rod Inspection Robot for Hydraulic Hoist based on Vision[J]. International Journal of Plant Engineering and Management, 2022, 27(1): 1-17

Design of Piston Rod Inspection Robot for Hydraulic Hoist based on Vision
ZHU Sisi1, ZHAO Peng2, WAN Gang1, ZHU Quanping1, YANG Jin1, HE Kai2
1. China Changjiang Electric Power Co., Ltd., Yichang 443000, Hubei, China;
2. Shenzhen Institutes of Advanced Technology, Chinese Academy of Sciences, Shenzhen 518000, China
Abstract:
In order to automatically detect the corrosion on the piston rod of hydraulic hoist of hydropower station and find the location of corrosion conveniently and accurately,a piston rod defect detection robot based on machine vision was developed.Firstly,the structure of the robot is presented,the detection system introduces the data collection process in the process of image processing,using a laser camera to capture image information.After the image preprocessing,cascade filter and morphological images after operation,the image information of gradient data,the depth of the defect data is extracted.To acquire the information of image defects in concave and convex,after using the RGB color image information acquisition defects the camera,HSV space separation and median filter and morphological processing are used to extracti defects in the image color information.Finally for defect information coding for quad,through comprehensive information for defect recognition and using QT development the human-computer interaction interface is developed,which can realize the reality and statistics of the robot's motion control and defect information.Through the experimental verification of the robot's performance,it is proved that the reliability of the robot's motion and the accuracy of defect identification meet the design goal.
Key words:    piston rod    defect detection    robot    vision   
Received: 2021-09-28     Revised:
DOI: 10.13434/j.cnki.1007-4546.2022.0101
Corresponding author:     Email:
Author description:
Service
PDF(3381KB) Free
Print
Authors
ZHU Sisi
ZHAO Peng
WAN Gang
ZHU Quanping
YANG Jin
HE Kai

References:
[1] DUAN L H. Design of automatic deviation correction system for hydraulic gate of double cylinder hoist in hydropower station[J]. China Water Energy and Electrification, 2015(1):45-48(in Chinese)
[2] YIN L K. Overhaul and effect of hydraulic hoist in huangbizhuang reservoir[J]. hebei water resources, 2018(10):39(in Chinese)
[3] LIN G N. Development of pipeline inspection robot system[D]. Beijing:Beijing University of Posts and Telecommunications, 2017(in Chinese)
[4] ZHENG L, GENG H L, GU X Q. Fault analysis of hydraulic Hoist caused by temperature change in hydraulic engineering[J]. Northeast Water Resources and Hydropower, 2017,35(11):62-64(in Chinese)
[5] GUO Y J, WANG F H. Research on key technology of hydraulic hoist in water conservancy and hydropower engineering in China[J]. Huadian Technology, 2014,36(03):7-11+79(in Chinese)
[6] KUNTZE H B, HAFFNER H. Experiences with the development of a robot for smart multisensoric pipe inspection[J]. IEEE International Conference on Robotics and Automation, 1998,2:1773-1778
[7] YU Z Y. Preliminary study on using robot to check stay cable[J]. Guangdong Highway Traffic, 2009(4):34-36(in Chinese)
[8] ZHU C, SARATA S. IN-PIPE mobile manipulator for inspection and sampling tasks[C]//Mechatronics Forum International Conference 2000, Atlanta GA (US), 2000:1-6
[9] XIAN S P. Research and application of transmission line defect identification method based on uav automatic inspection technology[D]. Guangdong:South China University of Technology, 2020(in Chinese)
[10] YU C Y. Research on stay cable detection robot[D]. Guangzhou:South China University of Technology, 2009(in Chinese)
[11] ZHOU H L. Research on small pipeline robot system[D]. Changchun:Jilin University, 2011(in Chinese)
[12] LEI T, HE Q Z, WANG J, et al. Research on intelligent assembly system of oil pump based on machine vision[J]. Machine Tool&Hydraulics, 201,49(7):97-101(in Chinese)
[13] GAO B, JIA J X, CHAI M L, et al. Analysis of steel surface quality inspection system based on machine vision technology[J]. Angang Technology, 2021(2):67-70(in Chinese)
[14] SHEN W. Statics analysis and optimization design of key components of pipeline inspection robot[J]. Western Leather, 2018,40(20):154(in Chinese)
[15] SHEN Z F, WANG H F, YUAN T X. Design of intelligent station for size detection based on machine vision[J]. Computer Measurement and Control, 2021,29(7):5(in Chinese)